The effect of laser power density on the fatigue life of laser‐shock‐peened 7050 aluminium alloy

Fatigue and Fracture of Engineering Materials and Structures - Tập 30 Số 11 - Trang 1110-1124 - 2007
Qianchu Liu1, Chunhui Yang2, Kan Ding3, Simon Barter1, Lin Ye4
1Air Vehicles Division, Defence Science and Technology Organisation (DSTO), Melbourne, Australia
2Centre for Material and Fibre Innovation, Deakin University, Geelong, Australia
3Rio Tinto Aluminium Technology, Melbourne, Australia
4Centre for Advanced Materials and Technology (CAMT), University of Sydney, Sydney, Australia

Tóm tắt

ABSTRACTLaser shock peening (LSP) is an innovative surface treatment method that can result in significant improvement in the fatigue life of many metallic components. The process produces very little or no surface profile modification while producing a considerably deeper compressive residual stress layer than traditional shot peening operations. The work discussed here was designed to: (a) quantify the fatigue life improvement achieved by LSP in a typical high strength aircraft aluminium alloy and (b) identify any technological risks associated with its use. It is shown that when LSP conditions are optimal for the material and specimen configuration, a —three to four times increase in fatigue life over the as‐machined specimens could be achieved for a representative fighter aircraft loading spectrum when applied at a representative load level. However, if the process parameters are not optimal for the material investigated here, fatigue lives of LSP treated specimens may be reduced instead of increased due to the occurrence of internal cracking. This paper details the effect of laser power density on fatigue life of 7050‐T7451 aluminium alloy by experimental and numerical analysis.

Từ khóa


Tài liệu tham khảo

Thompson S. D., 1997, Surface Performance of Titanium

10.1142/9789812777973_0024

Clauer A. H.andLahrman D. F.(2000).Laser shock processing as a surface enhancement process.International Mechanical Engineering Congress & Exposition on the Durable Surfaces Symp. Nov.5–10 2000 Orlando FL USA .

10.1179/sur.1995.11.1.47

Clauer A. H., 1997, Surface Performance of Titanium, 217

Dane C. B. Hackel L. A. Daly J.andHarrisson J.(1997).Laser peening of metals‐enabling laser technology.USAF ASIP Conference San Antonio USA December 2–4 1997.

10.1115/1.2812381

Liu Q. Barter S. A.andClark G.(2002).Internal cracking during surface treatment of 7050‐T74 aluminium alloy using laser shock peening.International Conference on Structural Integrity and Fracture 2002 (SIF 2002) 25–28 Sept 2002.

10.1063/1.354710

10.1016/0257-8972(95)80020-4

10.1023/A:1004331205389

Peyre P., 1995, Laser shock processing: A review of the physics and applications, Opt. Quantum Electron., 27, 1213, 10.1007/BF00326477

Zeldovich Y. B., 1966, Physics of Shock Wave and High Temperature Hydrodynamics of Explosive Gas, 154

Henrych J., 1979, The Dynamics of Explosive and Its Use, 63

10.1063/1.346783

Polmear I. J., 1995, Light Alloys ‐ Metallurgy of The Light Metals

10.1016/0376-0421(95)00004-6

Mondolfo L. F., 1976, Aluminium Alloys: Structure and Properties

Barter S. A.(2003).Fatigue Crack growth in 7050T7451 aluminium alloy thick section plate with a surface condition simulating some regions of F/A‐18 structure.The DSTO Technical Report DSTO Technical Report DSTO‐TR‐1458 Defence Science and Technology Organisation Department of Defence The Commonwealth of Australia .

Barter S. A.(2003).Fatigue crack growth in several 7050‐T7451 aluminium ally thick section plate with aircraft manufacturer's and laboratory surface finishes simulating some regions of F/A‐18 structure.The DSTO Technical Report DSTO‐TR‐1439 The Defence Science and Technology Organisation The Commonwealth of Australia .

Molent L Barter S. A.andGreen A. J.(2004).Comparison of two F/A‐18 aluminium alloy 7050‐T7451 bulkhead coupon fatigue tests.The DSTO Technical Report DSTO‐TR‐1646 The Defence Science and Technology Organisation The Commonwealth of Australia .

10.1142/9789812777973_0098

10.1063/1.1659750

ABAQUS, 2001, User's Manual version 6.2

10.1016/S0142-1123(99)00035-3

Barbee T. W., 1972, Dynamic fracture criteria for ductile and brittle metals, J. Mater., 7, 393

10.1063/1.329011

Liu Q.(2006).An effective life extension technology for airframe materials 7xxx series aluminium alloys by laser shock peening processing (Final Report).The DSTO Technical Report Defence Science and Technology Organisation Department of Defence The Commonwealth of Australia (in press).

Kolsky H., 1968, Stress waves and fracture, in Fracture ‐ An Advanced Treatise, 563

10.1016/0079-6425(83)90003-8

10.2351/1.521861

10.1016/0921-5093(95)10084-9

Yang C. Y. Hodgson P. D. Liu Q.andYe L.(2007).Three‐dimensional Finite Element modelling of Laser Shock Peening ProcessThe Sixth Pacific Rim International Conference on Advanced Materials and Processing (PRICM6) November 6–9 2007 ICC Jeju Jeju Island Korea (in press).