The Effect of Accelerator Dosage on Fresh Concrete Properties and on Interlayer Strength in Shotcrete 3D Printing

Materials - Tập 13 Số 2 - Trang 374
Inka Mai1, Niklas Freund1, Dirk Lowke1
1Institute of Building Materials, Concrete Construction and Fire Safety, TU Braunschweig, 38106 Braunschweig, Germany

Tóm tắt

Recently, the progress in 3D concrete printing has developed enormously. However, for the techniques available, there is still a severe lack of knowledge of the functional interaction of processing technology, concrete rheology and admixture usage. For shotcrete 3D printing technology, we present the effect of accelerator dosages (0%, 2%, 4% and 6%) on fresh concrete properties and on interlayer strength. Therefore, early yield stress development up to 90 min is measured with penetration resistance measurements. Deformation of layers under loading is investigated with digital image correlation and a mechanical testing machine. One point in time (10 min after deposition) is examined to quantify vertical buildability of elements depending on the accelerator dosage. Four different interlayer times (0, 2, 5 and 30 min), which occur for the production of small and large elements as well as due to delay during production, are investigated mechanically as well as quantitatively with computed tomography regarding the formation of cold joints. With increased accelerator dosage, an instantaneous increase in early age yield stress and yield stress evolution was observed. An increase in interlayer time leads to a reduced strength. This is mainly attributed to the observed reduced mechanical interlocking effect of the strands. Finally, a model to describe interlayer quality is presented. In the end, advantages as well as limitations of the findings are discussed.

Từ khóa


Tài liệu tham khảo

The Economist (2018, August 31). The Third Industrial Revolution. Available online: https://www.economist.com/leaders/2012/04/21/the-third-industrial-revolution.

Lowke, 2018, Particle-bed 3D printing in concrete construction—Possibilities and challenges, Cem. Concr. Res., 112, 50, 10.1016/j.cemconres.2018.05.018

Schmeer, 2016, The technology of graded concrete—From the development of concrete mixtures and the conceptual design to the automatized manufacturing (in German), Beton Und Stahlbetonbau, 111, 794

Lim, S., Thanh Le, J., Webster, J., Buswell, R., Austin, S., Gibb, A., and Thorpe, T. (2009). Fabrication Construction Components using Layered Manufacturing Technology, Loughborough University.

Buswell, 2018, 3D printing using concrete extrusion: A roadmap for research, Cem. Concr. Res., 112, 37, 10.1016/j.cemconres.2018.05.006

Asprone, 2018, 3D printing of reinforced concrete elements: Technology and design approach, Constr. Build. Mater., 165, 218, 10.1016/j.conbuildmat.2018.01.018

Asprone, 2018, Rethinking reinforcement for digital fabrication with concrete, Cem. Concr. Res., 112, 111, 10.1016/j.cemconres.2018.05.020

Wangler, T., and Flatt, R.J. (2019). Compressive Strength and Dimensional Accuracy of Portland Cement Mortar Made Using Powder-Based 3D Printing for Construction Applications. First RILEM International Conference on Concrete and Digital Fabrication: Digital Concrete 2018, Springer.

Wangler, T., and Flatt, R.J. (2019). Bond Strength in 3D Printed Geopolymer Mortar. First RILEM International Conference on Concrete and Digital Fabrication: Digital Concrete 2018, Springer.

Wangler, T., and Flatt, R.J. (2019). Method of Enhancing Interlayer Bond Strength in 3D Concrete Printing. First RILEM International Conference on Concrete and Digital Fabrication: Digital Concrete 2018, Springer.

Khoshnevis, 2004, Automated construction by contour crafting—Related robotics and information technologies, Autom. Constr., 13, 5, 10.1016/j.autcon.2003.08.012

Khoshnevis, 2016, Innovative Rapid Prototyping Process Makes Large Sized, Smooth Surfaced Complex Shapes in a Wide Variety of Materials, Mater. Technol., 13, 53, 10.1080/10667857.1998.11752766

Khoshnevis, 2006, Mega-scale fabrication by Contour Crafting, IJISE, 1, 301, 10.1504/IJISE.2006.009791

Khoshnevis, 2001, Experimental investigation of contour crafting using ceramics materials, Rapid Prototyp. J., 7, 32, 10.1108/13552540110365144

Nerella, V.N., Krause, M., Näther, M., and Mechtcherine, V. (2016). Studying Printability of Fresh Concrete on-Site 3D Printing Technology (CONPrint3D), Rheologische Messungen an Baustoffen.

Mechtcherine, V., and Nerella, V. (2018). Bewehrungskonzepte beim 3D-Druck mit Beton, IAB-Wissenschaftstage.

Lesage, 2018, Vision of 3D printing with concrete—Technical, economic and environmental potentials, Cem. Concr. Res., 112, 25, 10.1016/j.cemconres.2018.06.001

Nolte, N., Heidmann-Ruhz, M., Krauss, H.-W., Varady, P., Budelmann, H., and Wolter, A. (2018, January 11–12). Entwicklung von Spritzbetonrezepturen mit steuerbaren Eigenschaften für die robotergestützte additive Fertigung von Betonbauteilen: Development of shotcrete mixtures with controllable properties for the additive manufacturing of concrete structures. Proceedings of the 2018—Spritzbetontagung, Alpbach, Austria.

Roussel, 2018, Rheological requirements for printable concretes, Cem. Concr. Res., 112, 76, 10.1016/j.cemconres.2018.04.005

Reiter, 2018, The role of early age structural build-up in digital fabrication with concrete, Cem. Concr. Res., 112, 86, 10.1016/j.cemconres.2018.05.011

Hosseini, 2019, A novel method to enhance the interlayer bonding of 3D printing concrete: An experimental and computational investigation, Cem. Concr. Compos., 99, 112, 10.1016/j.cemconcomp.2019.03.008

Wangler, 2016, Digital Concrete: Opportunities and Challenges, Rilem Tech. Lett., 1, 67, 10.21809/rilemtechlett.2016.16

Wangler, 2019, Digital Concrete: A Review, Cem. Concr. Res., 123, 105780, 10.1016/j.cemconres.2019.105780

Lindemann, H., Gerbers, R., Ibrahim, S., Dietrich, F., Dröder, K., Raatz, A., and Kloft, H. (2018, January 10–12). Development of a Shotcrete 3D-Printing (SC3DP) Technology for Additive Manufacturing of Reinforced Freeform Concrete Structures. Proceedings of the 1st International Conference on Concrete and Digital Fabrication, Zürich, Switzerland.

Kloft, H., Lowke, D., and Hack, N. (2019). Shotcrete 3D Printing (SC3DP)—An innovative and efficient technology for 3D printing of large-scale concrete components. Drymix Mortar Yearbook 3D Special, Drymix.info.

Kloft, 2019, Large Scale 3D Concrete Printing, Constr. Print. Technol., 1, 17

Krauss, H.-W., Nolte, N., Budelmann, H., Kloft, H., and Lowke, D. (2018, January 12–14). Additive Fertigung mit Beton—Herausforderungen und Lösungswege am Beispiel des SC3DP-Verfahrens. Proceedings of the 20th Internationale Baustofftagung: ibausil, Weimar, Germany.

Nolte, N., Varady, P., Krauss, H.-W., and Lowke, D. (2018, January 12–14). Schichtenverbund bei der additiven Fertigung—Einflussgrößen und Verfahrensvergleich. Proceedings of the 20th Internationale Baustofftagung: ibausil, Weimar, Germany.

Lindemann, H., Kloft, H., and Hack, N. (2018). Gradual Transition Shotcrete 3D Printing. Advances in Architectural Geometry, Chalmers University of Technology.

Sanjayan, 2018, Effect of surface moisture on inter-layer strength of 3D printed concrete, Constr. Build. Mater., 172, 468, 10.1016/j.conbuildmat.2018.03.232

Nerella, 2019, Effects of layer-interface properties on mechanical performance of concrete elements produced by extrusion-based 3D-printing, Constr. Build. Mater., 205, 586, 10.1016/j.conbuildmat.2019.01.235

Zareiyan, 2017, Effects of interlocking on interlayer adhesion and strength of structures in 3D printing of concrete, Autom. Constr., 83, 212, 10.1016/j.autcon.2017.08.019

Marchment, 2019, Method of enhancing interlayer bond strength in construction scale 3D printing with mortar by effective bond area amplification, Mater. Des., 169, 107684, 10.1016/j.matdes.2019.107684

Wolfs, 2019, Hardened properties of 3D printed concrete: The influence of process parameters on interlayer adhesion, Cem. Concr. Res., 119, 132, 10.1016/j.cemconres.2019.02.017

Le, 2012, Hardened properties of high-performance printing concrete, Cem. Concr. Res., 42, 558, 10.1016/j.cemconres.2011.12.003

Paul, 2018, Fresh and hardened properties of 3D printable cementitious materials for building and construction, Arch. Civ. Mech. Eng., 18, 311, 10.1016/j.acme.2017.02.008

Feng, 2015, Mechanical properties of structures 3D printed with cementitious powders, Constr. Build. Mater., 93, 486, 10.1016/j.conbuildmat.2015.05.132

Bos, 2016, Additive manufacturing of concrete in construction: Potentials and challenges of 3D concrete printing, Virtual Phys. Prototyp., 11, 209, 10.1080/17452759.2016.1209867

Nerella, V., Hempel, S., and Mechtcherine, V. (2017, January 3–8). Micro- and Macroscopic Investigations on the Interface between Layers of 3D-printed Cementitious Elements. Proceedings of the International Conference on Advances in Construction Materials and Systems, Chennai, India.

Marchment, T., Sanjayan, J.G., Nematollahi, B., and Xia, M. (2019). Interlayer Strength of 3D Printed Concrete. 3D Concrete Printing Technology, Butterworth-Heinemann.

Wangler, T., and Flatt, R.J. (2019). The Effect of Print Parameters on the (Micro) structure of 3D Printed Cementitious Materials. First RILEM International Conference on Concrete and Digital Fabrication—Digital Concrete 2018, Springer.

Keita, 2019, Weak bond strength between successive layers in extrusion-based additive manufacturing: Measurement and physical origin, Cem. Concr. Res., 123, 105787, 10.1016/j.cemconres.2019.105787

Marchment, T., Xia, M., Dodd, E., Sanjayan, J.G., and Nematollahi, B. (July, January 28). Effect of Delay Time on the Mechanical Properties of Extrusion-based 3D Printed Concrete. Proceedings of the 34th International Symposium on automation and Rovotics in Construction, Taipei, Taiwan.

Zareiyan, 2018, Effects of mixture ingredients on interlayer adhesion of concrete in Contour Crafting, Rapid Prototyp. J., 24, 584, 10.1108/RPJ-02-2017-0029

Zareiyan, 2017, Interlayer adhesion and strength of structures in Contour Crafting—Effects of aggregate size, extrusion rate, and layer thickness, Autom. Constr., 81, 112, 10.1016/j.autcon.2017.06.013

Roussel, 2008, Distinct-layer casting of SCC: The mechanical consequences of thixotropy, Cem. Concr. Res., 38, 624, 10.1016/j.cemconres.2007.09.023

Lowke, 2018, Thixotropy of SCC—A model describing the effect of particle packing and superplasticizer adsorption on thixotropic structural build-up of the mortar phase based on interparticle interactions, Cem. Concr. Res., 104, 94, 10.1016/j.cemconres.2017.11.004

Wallevik, 2009, Rheological properties of cement paste: Thixotropic behavior and structural breakdown, Cem. Concr. Res., 39, 14, 10.1016/j.cemconres.2008.10.001

Panda, 2018, Measurement of tensile bond strength of 3D printed geopolymer mortar, Measurement, 113, 108, 10.1016/j.measurement.2017.08.051

Kloft, H., Krauss, H.-W., Hack, N., Herrmann, E., Neudecker, S., Varady, P., and Lowke, D. (2020). Shotcrete 3D Printing (SC3DP): A robot-guided technology for Additive Manufacturing of large-scale reinforced concrete components. Cem. Concr. Res. (Spec. Issue), submitted for publication.

(2019). DIN EN 12350-2: Testing Fresh Concrete—Part 2: Slump Test, British Standards Institution.

Lootens, 2009, Yield stress during setting of cement pastes from penetration tests, Cem. Concr. Res., 39, 401, 10.1016/j.cemconres.2009.01.012

Mettler, 2016, Evolution of strength and failure of SCC during early hydration, Cem. Concr. Res., 89, 288, 10.1016/j.cemconres.2016.09.004

Gom mbH (2015). Aquisition with Aramis (Manual), Gom mbH.

Carrara, 2018, Improved mesoscale segmentation of concrete from 3D X-ray images using contrast enhancers, Cem. Concr. Compos., 93, 30, 10.1016/j.cemconcomp.2018.06.014

Mengel, L., Krauss, H.-W., and Lowke, D. (2019). Fluid Transport Through Cracks in Plain and Reinforced Concrete—Influencing Factors and Open Questions. Constr. Build. Mater., Submitted for publication.

(2010). DIN EN ISO 4287: Geometrical Product Specifications (GPS)—Surface Texture: Profile Method—Terms, Definitions and Surface Texture Parameters, British Standards Institution.

Myrdal, R. (2007). Accelerating Admixtures for Concrete, SINTEF.

Bravo, 2003, Effects of Increasing Dosages of an Alkali-Free Accelerator on the Physical and Chemical Properties of a Hydrating Cement Paste, ACI, 217, 211

Salvador, 2016, Influence of spraying on the early hydration of accelerated cement pastes, Cem. Concr. Res., 88, 7, 10.1016/j.cemconres.2016.06.005

Walraven, J.C. (1980). Aggregate Interlock: A Theoretical and Experimental Analysis. [Ph.D. Thesis, TU Delft].