Tối ưu tham số của quá trình vi khoan bằng laser Nd:YAG trên vật liệu nhôm oxit sử dụng phương pháp tích hợp RSM-ANN-GA

Journal of Industrial Engineering International - Tập 15 - Trang 333-349 - 2018
Salila Ranjan Dixit1, Sudhansu Ranjan Das1, Debabrata Dhupal1
1Department of Production Engineering, Veer Surendra Sai University of Technology, Burla, India

Tóm tắt

Hiện nay, trong các ngành công nghiệp chế biến tinh vi, việc vi khoan các vật liệu kỹ thuật tiên tiến đang trở thành một nhu cầu cấp thiết vì nó có nhiều ứng dụng trong các lĩnh vực ô tô, điện tử, y sinh và hàng không vũ trụ. Bài báo này đề cập đến việc mô hình hóa và nghiên cứu tối ưu hóa sai lệch kích thước của các rãnh vi hình vuông trong quá trình vi khoan bằng laser trên vật liệu gốm nhôm oxit (Al2O3) sử dụng laser Nd:YAG xung, với các tham số quá trình bao gồm áp suất không khí, dòng điện của đèn, tần số xung, độ rộng xung và tốc độ cắt. Ba mươi hai bộ thí nghiệm vi khoan laser dựa trên thiết kế tổ hợp trung tâm (CCD) đã được thực hiện, và phương pháp bề mặt đáp ứng (RSM), mạng nơ-ron nhân tạo (ANN) và thuật toán di truyền (GA) đã được áp dụng cho mô hình toán học và tối ưu hóa đa phản hồi. Hiệu suất của mô hình ANN dự đoán dựa trên kiến trúc 5-8-8-3 cho kết quả lỗi tối thiểu (MSE = 0.000099) và cho thấy độ tin cậy cao với tỷ lệ sai số thấp hơn 3% so với tập dữ liệu kết quả thực nghiệm. Mô hình ANN kết hợp với GA đã dẫn đến sai lệch tối thiểu về chiều rộng trên, chiều rộng dưới và độ sâu lần lượt là − 0.0278 mm, 0.0102 mm và − 0.0308 mm, tương ứng với các tham số quá trình vi khoan laser tối ưu như áp suất không khí là 1.2 kgf/cm2, dòng điện đèn là 19.5 Amp, tần số xung là 4 kHz, độ rộng xung là 6% và tốc độ cắt là 24 mm/s. Cuối cùng, các kết quả đã được xác nhận thông qua việc thực hiện một thử nghiệm xác nhận.

Từ khóa

#vi khoan laser; nhôm oxit; tối ưu hóa tham số; mạng nơ-ron nhân tạo; thuật toán di truyền; phương pháp bề mặt đáp ứng

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