Wafer bonding using Cu–Sn intermetallic bonding layers

Microsystem Technologies - Tập 20 - Trang 653-662 - 2013
C. Flötgen1, M. Pawlak1, E. Pabo2, H. J. van de Wiel3, G. R. Hayes3, V. Dragoi1
1EV Group, St. Florian/Inn, Austria
2EV Group Inc., Tempe, USA
3TNO, Materials for Integrated Products, Eindhoven, The Netherlands

Tóm tắt

Wafer-level Cu–Sn intermetallic bonding is an interesting process for advanced applications in the area of MEMS and 3D interconnects. The existence of two intermetallic phases for Cu–Sn system makes the wafer bonding process challenging. The impact of process parameters on final bonding layer quality have been investigated for transient liquid phase wafer-level bonding based on the Cu–Sn system. Subjects of this investigation were bonding temperature profile, bonding time and contact pressure as well as the choice of metal deposition method and the ratio of deposited metal layer thicknesses. Typical failure modes in intermetallic compound growth for the mentioned process and design parameters have been identified and were subjected to qualitative and quantitative analysis. The possibilities to avoid abovementioned failures are indicated based on experimental results.

Tài liệu tham khảo

Bader S, Gust W, Hieber W (1994) Rapid formation of intermetallic compounds by interdiffusion in the Cu–Sn and Ni-Sn systems. Acta Metall Mater 43:329–337 Bonucci A, Moraja M, Longoni G, Amiotti M (2010) Chapter 40: Outgassing and gettering. In: Lindroos V, Tilli M, Lehto A, Motooky T (ed) Handbook of Silicon-based MEMS: materials and technologies, Elsevier, p 585 Borgesen P, Yin L, Kondos P, Henderson DW, Servis G, Therriault J, Wang J, Srihari K (2007) Sporadic degradation in board level drop reliability—those aren’t all Kirkendall voids! ECTC 2007. doi:10.1109/ECTC.2007.373788 Bosco NS, Zok FW (2004) Critical interlayer thickness for transient liquid phase bonding in the Cu–Sn system. Acta Mater 52:2965–2972 Chen J, Lai Y.-S (2008) Theoretical approach towards elastic anisotropy and strain-induced void formation in Cu–Sn crystalline phases. IMPACT 2008. doi:10.1109/IMPACT.2008.4783808 Flötgen C, Corn K, Pawlak M, van de Wiel HJ, Hayes GR, Dragoi V (2013) Cu–Sn transient liquid phase wafer bonding: process parameters influence on bonded interface quality. ECS Trans. doi:10.1149/05007.0177ecst Hoivik N, Aasmundtveit K (2012) Chapter 10: Wafer-level solid–liquid interdiffusion bonding. In: Ramm P, Lu J-Q, Taklo MMV (eds) Handbook of wafer bonding. Wiley-VCH Verlag GmbH&Co KGaA, Weinheim, p 181 Liu H, Wang K, Aasmundtveit K, Hoivik N (2010) Intermetallic Cu3Sn as oxidation barrier for fluxless Cu–Sn bonding, ECTC 2010 doi:10.1109/ECTC.2010.5490709 van de Wiel HJ, Vardoy ASB, Hayes GR, Fischer HR, Lapadatu A and Taklo MMV (2012) Characterization of hermetic wafer-level Cu–Sn SLID bonding. ESTC 2012. doi:10.1109/ESTC.2012.6542150