Optimization of limestone sawing using circular saws with reference to unit wear and energy

Fatih Bayram1, Nazmi Erhan Yaşitli1, Seyfi Kulaksiz2, Yılmaz Özçelik2
1#N# 1Department of Mining Engineering, Aksaray University, Aksaray, Turkey
2#N# 2Department of Mining Engineering, Hacettepe University, Ankara, Turkey

Tóm tắt

Natural stone processing operations use different methods and machines; however, the circular sawing machines are widely used in natural stone processing since they can be used flexibly. The wear on the diamond segments on the sawblade and energy consumption are the important parameters for these machines. Unit wear and unit energy should be minimized and the sawing rate should be maximized for optimum sawing condition. In this study sawing tests were performed on limestone samples using a fully automatic circular sawing machine. The tests were conducted at different peripheral speeds and advance rates. For each sawing test, the segment wear and consumed energy were measured. The statistical software, Design Expert 7.0 was used to analyze the test data. The new sawability charts for wear and energy were developed. The unique aspect of this study is to determine the optimum circular sawing performance with the special software and this technique also provides the prediction of unit wear and unit energy for selected sawing condition.

Từ khóa


Tài liệu tham khảo

Bayram F. Sawing optimization of carbonate natural stone with circular saw. PhD Thesis, Hacettepe University, 2008, p.140.

Ertingshausen W, 1985, Ind Diamond Rev, 5, 254

Wright DN, 1985, Ind Diamond Rev, 2, 84

Cassapi VB, Unver B and Singh RN. Statistical assessment of sawability of rocks. A Special Report to De Beers, 1987, p.53.

Pai DM. A fundamentals study of the diamond sawing of rocks. PhD Thesis, Arizona State University, 1987, p.75.

10.1016/0924-0136(94)01603-X

10.1016/0890-6955(95)00071-2

10.1016/S0924-0136(97)00033-2

Wright DN, 1998, Ind Diamond Rev, 58, 113

10.1023/A:1019189908172

Konstanty J, 2000, Ind Diamond Rev, 60, 55

10.1016/S1365-1609(02)00007-2

10.1016/S0924-0136(02)00699-4

10.1016/S1365-1609(03)00002-9

10.1016/S0924-0136(03)00235-8

10.1016/S0924-0136(03)00236-X

10.1016/j.diamond.2003.08.016

10.1016/j.ijrmms.2004.04.009

10.1016/j.wear.2004.09.060

10.1016/j.jmatprotec.2005.03.014

10.1016/j.jmatprotec.2006.10.034

10.1007/s00170-006-0733-x

10.1080/10426910903344039

10.1243/09544062JMES1950

10.1243/09544062JMES2104

10.1007/s00603-010-0119-0

Jerro HD. Characterization and analysis of the superabrasive diamond blade sawing process. PhD Thesis, Louisiana State University, 1998, p. 94.

10.1016/S0924-0136(02)00071-7

10.1016/S0925-9635(01)00561-1

10.1016/S0043-1648(03)00254-0

10.1016/S0890-6955(03)00101-9

10.1177/0954406211415323

ISRM. Rock characterization testing and monitoring; suggested methods, Oxford: Pergamon, 1981, pp. 211–211.