Well integrity management in mature fields: a state-of-the-art review on the system structure and maturity
Tóm tắt
Nowadays, oil and gas (O&G) fields are maturing and creating new threats. This urged the operating companies and industry researchers to have intensive focus on well integrity (WI). Building Well Integrity Management System (WIMS) establishes standardized criteria to guarantee that integrity of all wells is preserved during their lifespan, functions properly in healthy condition, and is able to operate consistently to fulfill the expected production/injection demands. Moreover, exploration and production (E&P) companies put Health, Safety, and Environment (HSE), assets, production, local and public image as top priority in their businesses. Having effective WIMS at all times and throughout all well phases reduces the frequency of major integrity failures and thus helps companies to be on track regarding the aforementioned considerations. In this paper, we present a comprehensive review on the system structure and maturity of WIMS in mature fields. This state-of-the-art review highlights the efforts made by different O&G operators all over the world to develop and start application of WIMS, which varies widely due to differences in the main WI challenges that are recurring in each field or concession. Moreover, it lists the goals and expounds the stages of launching effective WIMS. In addition, the key elements, around which the WI program is structured, are discussed and presented for various O&G operators. The major five elements of accountability and responsibility, well operations procedures, well intervention procedures, tubing and casing integrity program, and wellhead and X-tree maintenance are overviewed. Furthermore, this paper assesses WIMS sustainability through demonstration of WI maturity models, scrutiny of maturity levels, and analysis of transformative elements to convert WIMS into strategic framework. Risk management systems as well as application of analytics in WIMS are also covered and thoroughly discussed. In reviewing the literature covering different assets—all over the world for the last 15 years—it was found that real progress was made in WI area, and WIMS established in many operating companies through different approaches. However, the introduced systems lack universality and few of them are applying artificial intelligence as powerful tool for boosting the system. The most obvious finding to emerge from the analysis is that WIMS is crucial system that must be implemented and matured for well lifecycle. The findings of this study can help operating companies for better framing of key pillars to have robust and operable WIMS throughout different fields and concessions, hence improving the well integrity performance worldwide.
Tài liệu tham khảo
Abimbola M, Khan F, Khakzad N (2016) Risk-based safety analysis of well integrity operations. Saf Sci 84:149–160. https://doi.org/10.1016/j.ssci.2015.12.009
Abreu DTM, Morais CHB, Santos JR et al (2019) Well integrity: preliminary risk analysis for different well life cycle phases. Presented at the ASME 2019 38th international conference on ocean, offshore and arctic engineering, Glasgow, Scotland, United Kingdom, 9–14 June. OMAE2019–96280. https://doi.org/10.1115/OMAE2019-96280
Adeyinka A, Tsakporhore A, Arije O et al (2020) Rethinking well integrity for sustainability: adopting a risk based approach. Presented at the SPE Nigeria annual international conference and exhibition, Virtual, 11–13 August. SPE-203672-MS. https://doi.org/10.2118/203672-MS
Ahmed SF, Elkholy M, Warnken D et al (2007) Design and early implementation of a well integrity management system in an offshore brownfield operation. Presented at the international petroleum technology conference, Dubai, UAE, 4–6 December. IPTC-11678-MS. https://doi.org/10.2523/IPTC-11678-MS
Ajimoko OOT (2016) Quantitative risk analysis of well integrity issues in deepwater well intervention. Presented at the offshore technology conference Asia, Kuala Lumpur, Malaysia, 22–25 March. OTC-26830-MS. https://doi.org/10.4043/26830-MS
Al Khamis MN, Al Khalewi FT, Al Hanabi M et al (2014) A comprehensive approach of well integrity surveillance. Presented at the international petroleum technology conference, Doha, Qatar, 19–22 January. IPTC-17465-MS. https://doi.org/10.2523/IPTC-17465-MS
Al Muailu HA, Al Syed S, Al Omairen K et al (2013) Systematic approach to integrate a comprehensive surface and subsurface well integrity management system. Presented at the SPE Middle East oil and gas show and conference, Manama, Bahrain, 10–13 March. SPE-164425-MS. https://doi.org/10.2118/164425-MS
Al-Ashhab J, Afzal M, Emenike CO (2004) Well Integrity Management System (WIMS). Presented at the Abu Dhabi international conference and exhibition, Abu Dhabi, UAE, 10–13 October. SPE-88696-MS. https://doi.org/10.2118/88696-MS
Almukhaitah AA, Haldar S (2013) Effective well integrity management in a mature sour oil field. Presented at the international petroleum technology conference, Beijing, China, 26–28 March. IPTC-16767-MS. https://doi.org/10.2523/IPTC-16767-MS
Anders J, Disbrow J, Dube A et al (2015) Analytics applied to well integrity. Presented at the SPE digital energy conference and exhibition, The Woodlands, Texas, USA, 3–5 March. SPE-173434-MS. https://doi.org/10.2118/173434-MS
Anders JL, Rossberg RS, Dube AT et al (2008) Well integrity operations at Prudhoe Bay, Alaska. SPE Prod Oper 23(2):280–286. SPE-102524-PA. https://doi.org/10.2118/102524-PA
Andersen G (2006) Management: well-integrity management and profitability. J Pet Technol 58(7):40–42. SPE-0706-0040-JPT. https://doi.org/10.2118/0706-0040-JPT
API RP 90 (2006) Annular casing pressure management for offshore wells, first edition. API, Washington, DC
Benjamin A, Cosmas N (2018) Integrated approach to well integrity data quality management initiative in Shell Nigeria. Presented at the SPE Nigeria annual international conference and exhibition, Lagos, Nigeria, 6–8 August. SPE-193456-MS. https://doi.org/10.2118/193465-MS
Bilogan A, Elichev V, Binn-Tahir H et al (2019) A real-time well integrity monitoring workflow based on artificial intelligence and dynamic flow modeling. Presented at the BHR 19th international conference on multiphase production technology, Cannes, France, 5–7 June. BHR-2019-035. https://www.onepetro.org/conference-paper/BHR-2019-035
Brechan B, Dale SI, Sangesland S (2018a) Well integrity risk assessment—software model for the future. Presented at the offshore technology conference Asia, Kuala Lumpur, Malaysia, 20–23 March. OTC-28481-MS. https://doi.org/10.4043/28481-MS
Brechan B, Sangesland S, Naaden C (2018b) Well integrity—next developments. Presented at the SPE/IADC Middle East drilling technology conference and exhibition, Abu Dhabi, UAE, 29–31 January. SPE-189403-MS. https://doi.org/10.2118/189403-MS
Brechan B, Sangesland S, Dale S (2019) Well integrity—managing the risk using accurate design factors. Presented at the SPE Norway one day seminar, Bergen, Norway, 14 May. SPE-195604-MS. https://doi.org/10.2118/195604-MS
Bybee K (2007) Well-integrity operations at Prudhoe Bay, Alaska. J Pet Technol 59(1):64–66. SPE-0107-0064-JPT. https://doi.org/10.2118/0107-0064-JPT
Bybee K (2011) Well-integrity issues in Malacca Strait contract area. J Pet Technol 63(4):64–68. SPE-0411-0064-JPT. https://doi.org/10.2118/0411-0064-JPT
Calosa WJ, Sadarta B, Ronaldi R (2010) Well integrity issues in Malacca Strait contract area. Presented at the SPE oil and gas India conference and exhibition, Mumbai, India, 20–22 January. SPE-129083-MS. https://doi.org/10.2118/129083-MS
Ceray A, Borzel K, Spowage AC (2014) Well integrity—moving from firefighting to strategic planning. Presented at the SPE Asia Pacific Oil and Gas Conference and Exhibition, Adelaide, Australia, 14–16 October. SPE-171472-MS. https://doi.org/10.2118/171472-MS
Chishti K, El-Refai M, Nour El Din A et al (2015) Design and implementation of well integrity passport. Presented at the Abu Dhabi international petroleum exhibition and conference, Abu Dhabi, UAE, 9–12 November. SPE-177517-MS. https://doi.org/10.2118/177517-MS
Chitale AA, Blosser WR, Arias BJ (2010) Use of real-time data in well integrity management. Presented at the SPE intelligent energy conference and exhibition, Utrecht, Netherlands, 23–25 March. SPE-128688-MS. https://doi.org/10.2118/128688-MS
Corneliussen K (2017) Well integrity and reliability management in a life cycle perspective. Presented at the SPE Bergen one day seminar, Bergen, Norway, 5 April. SPE-185933-MS. https://doi.org/10.2118/185933-MS
Daghmouni H, El Manci M, Abdel Rady S A et al (2010) Well Integrity Management System (WIMS) development. Presented at the Abu Dhabi international petroleum exhibition and conference, Abu Dhabi, UAE, 1–4 November. SPE-137966-MS. https://doi.org/10.2118/137966-MS
D’Alesio P, Caramanico L (2015) Proactive well integrity management through the estimation of residual well life. Presented at the international petroleum technology conference, Doha, Qatar, 6–9 December. IPTC-18300-MS. https://doi.org/10.2523/IPTC-18300-MS
Dethlefs J, Chastain B (2012) Assessing well-integrity risk: a qualitative model. SPE Drill Compl 27(2):294–302. SPE-142854-PA. https://doi.org/10.2118/142854-PA
Elrefai MA, Al Mutairi AM, Al Saadi M et al (2017) Inhouse design and implementation of well integrity database management system. Presented at the Abu Dhabi international petroleum exhibition and conference, Abu Dhabi, UAE, 13–16 November. SPE-188726-MS. https://doi.org/10.2118/188726-MS
El-Sayed HS, Al-Marri F, Hussain A et al (2012) A novel approach to measuring the quality of well integrity performance in ADMA-OPCO. Presented at the Abu Dhabi international petroleum conference and exhibition, Abu Dhabi, UAE, 11–14 November. SPE-161160-MS. https://doi.org/10.2118/161160-MSs
Fjågesund T (2018) Robust well barrier and well integrity management. J Pet Technol 70(12):14–15. SPE-1218-0014-JPT. https://doi.org/10.2118/1218-0014-JPT
Gell C, Dawson M, Emslie M et al (2015) Well integrity management at premier oil and the benefits of implementing a well integrity data management system. Presented at the offshore technology conference, Houston, Texas, USA, 4–7 May. OTC-25950-MS. https://doi.org/10.4043/25950-MS
Gilbert R, Setiawan TB, Yaakub MY et al (2013) Bracing for rising challenges in well integrity management. Presented at the SPE Asia pacific oil and gas conference and exhibition, Jakarta, Indonesia, 22–24 October. SPE-165776-MS. https://doi.org/10.2118/165776-MS
Gouda MH, Aslam I (2018) Well integrity life cycle. Presented at the SPE international conference and exhibition on health, safety, security, environment, and social responsibility, Abu Dhabi, UAE, 16–18 April. SPE-190504-MS. https://doi.org/10.2118/190504-MS
Gulf of Suez Oil Company (GUPCO) (2010) Well integrity policy: version 1. Internal policy. Gulf of Suez Oil Company (GUPCO), Egypt
Hauge S, Okstad EH, Tinmannsvik RK et al (2013) Risk of major accidents: causal factors and improvement measures related to well control in the petroleum industry. Presented at the SPE Americas E&P health, safety, security and environmental conference, Galveston, Texas, USA, 18–20 March. SPE-163775-MS. https://doi.org/10.2118/163775-MS
ISO 16530-1 (2017) Petroleum and natural gas industries —well integrity—part 1: life cycle governance, 1st edn. Geneva, Switzerland: International Organization for Standardization (ISO).
Kandil ME (2001) Efforts to persevere a risk assessment/integrity assurance for its aged hydrocarbon transfer pipelines. Presented at the SPE annual technical conference and exhibition, New Orleans, Louisiana, USA, 30 September–3 October. SPE-71436-MS. https://doi.org/10.2118/71436-MS
Kareem H, Ali A (2015) Restoring and managing brownfield wells integrity to operate safely and reliably in south of Iraq. Presented at the Abu Dhabi international petroleum exhibition and conference, Abu Dhabi, UAE, 9–12 November. SPE-177885-MS. https://doi.org/10.2118/177885-MS
Kiran R, Teodoriu C, Dadmohammadi Y et al (2017) Identification and Evaluation of Well Integrity and Causes of Failure of Well Integrity Barriers (A review). J Nat Gas Sci Eng 45:511–526. https://doi.org/10.1016/j.jngse.2017.05.009
Kumar S, Al-Atwi MA, Al-Mulhim AK et al (2014) Inching toward complete well integrity management. Presented at the SPE international oilfield corrosion conference and exhibition, Aberdeen, Scotland, United Kingdom, 12–13 May. SPE-169607-MS. https://doi.org/10.2118/169607-MS
Loizzo M, Bois A, Etcheverry P et al (2015) An evidence-based approach to well-integrity risk management. SPE Econ Mgmt 7(3):100–111. SPE-170867-PA.https://doi.org/10.2118/170867-PA
Ma L, Zhang K, Xie J et al (2020) Research progress and prospect of well integrity technology. J Power Energy Eng 8(7):45–54. https://doi.org/10.4236/jpee.2020.87004
Miraglia S (2020) A data-driven probabilistic model for well integrity management: case study and model calibration for the Danish sector of North Sea. J Struct Integ Mainten 5(2):142–153. https://doi.org/10.1080/24705314.2020.1746013
Mundie G, Wilson S (2016) Data to language—leveraging software to understanding and communicate well integrity risk throughout the organisation. Presented at the SPE intelligent energy international conference and exhibition, Aberdeen, Scotland, United Kingdom, 6–8 September. SPE-181054-MS. https://doi.org/10.2118/181054-MS
Naiyan Z, Zhi Z, Rui Z et al (2018) Comprehensive risk assessment of high sulfur-containing gas well. J Pet Sci Eng 170:888–897. https://doi.org/10.1016/j.petrol.2018.07.016
NORSOK D-010 (2013) Well integrity in drilling and well operations, 4th revision. Standards Norway (SN), Oslo, Norway
Priwanza H, Saputra R, Manalu D et al (2017) Development of well integrity management tool in Mahakam Block. Presented at the SPE/IATMI Asia Pacific oil & gas conference and exhibition, Jakarta, Indonesia, 17–19 October. SPE-186281-MS. https://doi.org/10.2118/186281-MS
Reichetseder P (2016) The Concept of Well Integrity in Gas Production Activities. Ecol Chem Eng S 23(2):205–213. https://doi.org/10.1515/eces-2016-0013
Samad SA, Tarmoom IO, Binthabet HA et al (2007) A comprehensive approach to well integrity management. Presented at the SPE Middle East oil and gas show and conference, Manama, Bahrain, 11–14 March. SPE-105319-MS. https://doi.org/10.2118/105319-MS
Santos OLA (2014) Technology focus: well integrity. J Pet Technol 66(1). SPE-0114–0090-JPT. https://doi.org/10.2118/0114-0090-JPT
Smith CJB, Smith LM, Spowage AC (2016) The production benefits of effective well integrity management. Presented at the offshore technology conference Asia, Kuala Lumpur, Malaysia, 22–25 March. OTC-26698-MS. https://doi.org/10.4043/26698-MS
Smith L, Milanovic D, Smith C et al (2015) Keeping pace with changing well integrity management demands. Presented at the international petroleum technology conference, Doha, Qatar, 6–9 December. IPTC-18520-MS. https://doi.org/10.2523/IPTC-18520-MS
Sparke SJ, Conway R, Copping S (2011) The seven pillars of well integrity management: the design and implementation of a well integrity management system. Presented at the SPE/ICoTA coiled tubing & well intervention conference and exhibition, The Woodlands, Texas, USA, 5–6 April. SPE-142449-MS. https://doi.org/10.2118/142449-MS
Spowage AC, Copping S, Lunt G et al (2018) Management of well integrity across divested upstream assets. Presented at the offshore technology conference Asia, Kuala Lumpur, Malaysia, 20–23 March. OTC-28280-MS. https://doi.org/10.4043/28280-MS
Tabibzadeh M, Meshkati N (2014) Learning from the BP deepwater horizon accident: risk analysis of human and organizational factors in negative pressure test. Environ Syst Decis 34:194–207. https://doi.org/10.1007/s10669-014-9497-2
Wakama M, Eta E, Adeniyi A (2004) Well integrity management in Shell Nigeria. Presented at the Nigeria annual international conference and exhibition, Abuja, Nigeria, 2–4 August. SPE-88934-MS. https://doi.org/10.2118/88934-MS
Yakoot MS, Elgibaly AA, Ragab AM S. et al (2020) A comprehensive review and analysis of maturity model for well integrity in Brownfield. Presented at the IADC drilling middle East 2020 conference & exhibition (Virtual), 14–15 December. https://www.iadc.org/wp-content/uploads/2020/12/ME20-Mostafa-Yakoot.pdf
Zahacy TA, Demirdal B (2019) Risk-ranking approach for thermal well integrity using readily available application, well and operational parameters. Presented at the SPE annual technical conference and exhibition, Calgary, Alberta, Canada, 30 September–2 October. SPE-196081-MS. https://doi.org/10.2118/196081-MS
Zhao L, Yan Y, Wang P et al (2019) A risk analysis model for underground gas storage well integrity failure. J Loss Prev Process Ind 62:103951. https://doi.org/10.1016/j.jlp.2019.103951
