Towards smart sustainable development through value stream mapping – a systematic literature review

Heliyon - Tập 9 - Trang e15852 - 2023
Amber Batwara1, Vikram Sharma1, Mohit Makkar1, Antonio Giallanza2
1Department of Mechanical-Mechatronics Engineering, The LNM Institute of Information Technology, Jaipur, Rajasthan, India
2Department of Engineering, University of Messina, Contrada di Dio, 98158, Messina, Italy

Tài liệu tham khảo

Bhamu, 2013, Lean manufacturing implementation in an automated production line: a case study, Int. J. Serv. Oper. Manag., 15, 411 Andreadis, 2017, Towards a conceptual framework for value stream mapping (VSM) implementation: an investigation of managerial factors, Int. J. Prod. Res., 55, 7073, 10.1080/00207543.2017.1347302 Mishra, 2020, Development of sustainable value stream mapping (SVSM) for unit part manufacturing: a simulation approach, Int. J. Lean Six Sigma, 11, 493, 10.1108/IJLSS-04-2018-0036 Singh, 2018, Materials and information flow analysis and optimization of manufacturing processes in MSMEs by the application of value stream mapping (VSM) technique, Mater. Today Proc., 5, 28420, 10.1016/j.matpr.2018.10.128 Tortorella, 2017, Making the value flow: application of value stream mapping in a Brazilian public healthcare organisation, Total Qual. Manag. Bus. Excel., 28, 1544, 10.1080/14783363.2016.1150778 Jasti, 2020, An application of value stream mapping in auto-ancillary industry: a case study, TQM J, 32, 162, 10.1108/TQM-11-2018-0165 Hodge, 2011, Adapting lean manufacturing principles to the textile industry, Prod. Plann. Control, 22, 237, 10.1080/09537287.2010.498577 Chowdary, 2011, Improvement of manufacturing operations at a pharmaceutical company: a lean manufacturing approach, J. Manuf. Technol. Manag., 23, 56, 10.1108/17410381211196285 Wesana, 2019, Measuring food and nutritional losses through value stream mapping along the dairy value chain in Uganda, Resour. Conserv. Recycl., 150, 10.1016/j.resconrec.2019.104416 Stadnicka, 2017, Enhancing performance in service organisations: a case study based on value stream analysis in the telecommunications industry, Int. J. Prod. Res., 55, 6984, 10.1080/00207543.2017.1346318 Vasconcelos Ferreira Lobo, 2020, Evaluation of value stream mapping (VSM) applicability to the oil and gas chain processes, Int. J. Lean Six Sigma, 11, 309, 10.1108/IJLSS-05-2018-0049 Serrano, 2008, Evaluation of value stream mapping in manufacturing system redesign, Int. J. Prod. Res., 46, 4409, 10.1080/00207540601182302 Lorenzon dos Santos, 2019, Environmental aspects in VSM: a study about barriers and drivers, Prod. Plann. Control, 30, 1239, 10.1080/09537287.2019.1605627 Zhu, 2019, Application of green-modified value stream mapping to integrate and implement lean and green practices: a case study, Int. J. Comput. Integrated Manuf., 00, 1 Brown, 2014, Sustainable value stream mapping (Sus-VSM) in different manufacturing system configurations: application case studies, J. Clean. Prod., 85, 164, 10.1016/j.jclepro.2014.05.101 Ebrahimi, 2021, Sustainable setup stream mapping (3SM): a systematic approach to lean sustainable manufacturing, Prod. Plann. Control, 0, 1 Cosgrove, 2018, An energy mapping methodology to reduce energy consumption in manufacturing operations, Proc. Inst. Mech. Eng. Part B J. Eng. Manuf., 232, 1731, 10.1177/0954405416673101 Tripathi, 2021, An agile system to enhance productivity through a modified value stream mapping approach in industry 4.0: a novel approach, Sustain. Times, 13, 21 Breque, 2021 Lee, 2021, Sustainability-oriented application of value stream mapping: a review and classification, IEEE Access, 9, 68414, 10.1109/ACCESS.2021.3077570 Dominguez-Alfaro, 2021, Ergovsm: a new tool that integrates ergonomics and productivity, J. Ind. Eng. Manag., 14, 552 Pagliosa, 2021, Industry 4.0 and Lean Manufacturing: a systematic literature review and future research directions, J. Manuf. Technol. Manag., 32, 543, 10.1108/JMTM-12-2018-0446 Shou, 2017, A cross-sector review on the use of value stream mapping, Int. J. Prod. Res., 55, 3906, 10.1080/00207543.2017.1311031 De Steur, 2016, Applying Value Stream Mapping to reduce food losses and wastes in supply chains: a systematic review, Waste Manag., 58, 359, 10.1016/j.wasman.2016.08.025 Forno, 2014, Value stream mapping: a study about the problems and challenges found in the literature from the past 15 years about application of Lean tools, Int. J. Adv. Manuf. Technol., 72, 779, 10.1007/s00170-014-5712-z Singh, 2011, Value stream mapping: literature review and implications for Indian industry, Int. J. Adv. Manuf. Technol., 53, 799, 10.1007/s00170-010-2860-7 Okoli, 2012, A guide to conducting a systematic literature review of information systems research, SSRN Electron. J., Jan., 10.2139/ssrn.2115818 Pahlevan Sharif, 2019, 13 Pahlevan-Sharif, 2019, A systematic review of systematic reviews in tourism, J. Hospit. Tourism Manag., 39, 158, 10.1016/j.jhtm.2019.04.001 Oruma, 2021, Agriculture 4.0: an implementation framework for food security attainment in Nigeria's post-Covid-19 era, IEEE Access, 9, 83592, 10.1109/ACCESS.2021.3086453 Ferreira, 2022, Extending the lean value stream mapping to the context of Industry 4.0: an agent-based technology approach, J. Manuf. Syst., 63, 1, 10.1016/j.jmsy.2022.02.002 Qin, 2022, Application of value stream mapping in E-commerce: a case study on an Amazon retailer, Sustain. Times, 14, 2 Lu, 2021, A digital twin-enabled value stream mapping approach for production process reengineering in SMEs, Int. J. Comput. Integrated Manuf., 34, 764, 10.1080/0951192X.2021.1872099 Adeyemi, 2021, Combining simple motion measurement , lean analysis technique and historical data review for countering negative labor cost variance, A case study, 13, 1 Victoria, 2021, Jo ur r f, Clean. Eng. Technol. Verma, 2021, Entropy - based lean , energy and Six Sigma approach to achieve sustainability in manufacturing system, Arabian J. Sci. Eng., 46, 8105, 10.1007/s13369-021-05826-x Samant, 2021, Achieving lean through value stream mapping with constraint programming and simulation technique for complex production systems, Int. J. Ind. Syst. Eng., 37, 119 Kumar, 2021, Framework for Lean Implementation Through Fuzzy AHP-COPRAS Integrated Approach, 1 Mota, 2021, Application of lean manufacturing concepts to evolving a policy for engineering education, Educ. Sci., 11, 11 Rajesh Menon, 2021, Cost value-stream mapping as a lean assessment tool in a surgical glove manufacturing company, S. Afr. J. Ind. Eng., 32, 157 Schoeman, 2021, Value stream mapping as a supporting management tool to identify the flow of industrial waste: a case study, Sustain. Times, 13, 1 de Assis, 2021, Translating value stream maps into system dynamics models: a practical framework, Int. J. Adv. Manuf. Technol., 114, 3537, 10.1007/s00170-021-07053-y Salvador, 2021, Towards a green and fast production system: integrating life cycle assessment and value stream mapping for decision making, Environ. Impact Assess. Rev., 87, 10.1016/j.eiar.2020.106519 Patil, 2021, Application of value stream mapping to enhance productivity by reducing manufacturing lead time in a manufacturing company: a case study, J. Appl. Res. Technol., 19, 11, 10.22201/icat.24486736e.2021.19.1.1488 Balaji, 2020, DVSMS: dynamic value stream mapping solution by applying IIoT, Sadhana - Acad. Proc. Eng. Sci., 45 Busert, 2020, Information quality focused value stream mapping for the coordination and control of production processes, Int. J. Prod. Res., 0, 1 Jing, 2020, Investigating the effect of value stream mapping on procurement effectiveness : a case study, J. Intell. Manuf. Marttonen-Arola, 2020, Assessing the information waste in maintenance management processes, J. Qual. Mainten. Eng., 26, 383, 10.1108/JQME-11-2018-0100 Bhuvanesh Kumar, 2020, A comprehensive model to prioritise lean tools for manufacturing industries: a fuzzy FMEA, AHP and QFD-based approach, Int. J. Serv. Oper. Manag., 37, 170 Murali, 2020, Productivity improvement in furniture industry using lean tools and process simulation, Int. J. Prod. Qual. Manag., 30, 214 Liu, 2020, An improved value stream mapping to prioritize lean optimization scenarios using simulation and multiple-attribute decision-making method, IEEE Access, 8, 204914, 10.1109/ACCESS.2020.3037660 Rajesh Menon, 2020, Cost value stream mapping as a lean assessment tool in a small-scale industry, Int. J. Prod. Qual. Manag., 30, 72 Devi, 2020, Process enhancement in a wet grinder manufacturing company through lean implementation framework - a case study, Int. J. Bus. Excel., 22, 33, 10.1504/IJBEX.2020.109223 Liu, 2020, Incorporating variability in lean manufacturing: a fuzzy value stream mapping approach, Math. Probl Eng., 2020, 10.1155/2020/1347054 Ramani, 2021, Application of lean in construction using value stream mapping, Eng. Construct. Architect. Manag., 28, 216, 10.1108/ECAM-12-2018-0572 Abideen, 2021, Improving the performance of a Malaysian pharmaceutical warehouse supply chain by integrating value stream mapping and discrete event simulation, J. Model. Manag., 16, 70, 10.1108/JM2-07-2019-0159 Shou, 2021, Lean management framework for improving maintenance operation: development and application in the oil and gas industry, Prod. Plann. Control, 32, 585, 10.1080/09537287.2020.1744762 Gholami, 2019, Social value stream mapping (Socio-VSM): methodology to societal sustainability visualization and assessment in the manufacturing system, IEEE Access, 7, 131638, 10.1109/ACCESS.2019.2940957 Suhardi, 2019, Minimizing waste using lean manufacturing and ECRS principle in Indonesian furniture industry, Cogent Eng, 6, 1, 10.1080/23311916.2019.1567019 Chowdary, 2019, Improvement of steel melting operations at a Caribbean company: a lean manufacturing approach, Int. J. Adv. Oper. Manag., 11, 102 Sundar, 2019, Analysing the performance of lean manufacturing implementation with chronological execution of lean elements using spread sheet features: a case study, Int. J. Prod. Qual. Manag., 27, 66 Manupati, 2019, Application of value stream mapping for cycle time reduction in production of link and roller assembly different journals including: expert Systems with Applications, IEEE Application of Value Stream Mapping for Cycle Time Reduction in Production Transact, Int. J. Appl. Decis. Sci. Int. J. Strateg. Decis. Sci., 33, 135 Stadnicka, 2019, Value stream mapping and system dynamics integration for manufacturing line modelling and analysis, Int. J. Prod. Econ., 208, 400, 10.1016/j.ijpe.2018.12.011 Gunasekaran, 2018, Lean manufacturing concepts in wet grinder assembly line through value state mapping, Int. J. Serv. Oper. Manag., 30, 357 Jiang, 2018, Sustainable lean redesign of manufacturing enterprises, Int. J. Wireless Mobile Comput., 15, 241, 10.1504/IJWMC.2018.096007 Prashar, 2018, Toward cycle time reduction in manufacturing SMEs: proposal and evaluation, Qual. Eng., 30, 469, 10.1080/08982112.2018.1460669 Bhuvanesh Kumar, 2018, Fuzzy integrated QFD, FMEA framework for the selection of lean tools in a manufacturing organisation, Prod. Plann. Control, 29, 403, 10.1080/09537287.2018.1434253 Aamer, 2018, Outsourcing in non-developed supplier markets: a lean thinking approach, Int. J. Prod. Res., 56, 6048, 10.1080/00207543.2018.1465609 Samant, 2018, Resource optimisation for an automobile chassis manufacturer through value stream mapping enhanced with simulation technique and constraint programming, Int. J. Ind. Syst. Eng., 28, 379 Oey, 2018, Lean implementation in traditional distributor warehouse - a case study in an FMCG company in Indonesia, Int. J. Process Manag. Benchmark., 8, 1, 10.1504/IJPMB.2018.088654 Kumar, 2016, Operational performance improvement by implementation of value stream mapping - a case study from Indian industry, Int. J. Prod. Qual. Manag., 19, 526 Abioye, 2018, Evaluation of the production flow of a Nigerian medium scale manufacturing company using value stream mapping, 12, 385 Dinis-Carvalho, 2019, Waste identification diagram and value stream mapping: a comparative analysis, Int. J. Lean Six Sigma, 10, 767, 10.1108/IJLSS-04-2017-0030 Lugert, 2018, Empirical assessment of the future adequacy of value stream mapping in manufacturing industries, J. Manuf. Technol. Manag., 29, 886, 10.1108/JMTM-11-2017-0236 Keykavoussi, 2020, Using fuzzy cost–time profile for effective implementation of lean programmes; SAIPA automotive manufacturer, case study, Total Qual. Manag. Bus. Excel., 31, 1519, 10.1080/14783363.2018.1490639 Nallusamy, 2018, vol. 38, 133 Carmignani, 2017, Scrap value stream mapping (S-VSM): a new approach to improve the supply scrap management process, Int. J. Prod. Res., 55, 3559, 10.1080/00207543.2017.1308574 Behnam, 2018, Value stream mapping approach and analytical network process to identify and prioritize production system's Mudas (case study: natural fibre clothing manufacturing company), J. Text. Inst., 109, 64, 10.1080/00405000.2017.1322737 Singh, 2017, Evaluating lean thinking using value stream mapping in manufacturing industry - a case study, Int. J. Prod. Qual. Manag., 22, 101 Nallusamy, 2017, vol. 29, 175 Sunk, 2017, Developments of traditional value stream mapping to enhance personal and organisational system and methods competencies, Int. J. Prod. Res., 55, 3732, 10.1080/00207543.2016.1272764 Helleno, 2017, Integrating sustainability indicators and Lean Manufacturing to assess manufacturing processes: application case studies in Brazilian industry, J. Clean. Prod., 153, 405, 10.1016/j.jclepro.2016.12.072 Alvandi, 2016, Economic and environmental value stream map (E2VSM) simulation for multi-product manufacturing systems, Int. J. Sustain. Eng., 9, 354, 10.1080/19397038.2016.1161095 Meudt, 2017, Value stream mapping 4.0: holistic examination of value stream and information logistics in production, CIRP Ann. - Manuf. Technol., 66, 413, 10.1016/j.cirp.2017.04.005 Jarebrant, 2016, A new value stream mapping approach for complex production systems, Hum. Factors Ergon. Manuf., 26, 191, 10.1002/hfm.20622 Mittal, 2016, Lean manufacturing system for air cleaner assembly cell, Int. J. Logist. Syst. Manag., 23, 314 Heravi, 2016, Production process improvement of buildings' prefabricated steel frames using value stream mapping, Int. J. Adv. Manuf. Technol. Lacerda, 2016, Applying Value Stream Mapping to eliminate waste: a case study of an original equipment manufacturer for the automotive industry, Int. J. Prod. Res., 54, 1708, 10.1080/00207543.2015.1055349 Development, 2015, Kanban and value stream mapping analysis in lean manufacturing philosophy via simulation : a plastic fabrication (case study), Mahdi Sabaghi Reza Rostamzadeh * Christian Mascle, 20, 118 Mostafa, 2015, Production & manufacturing research : an open access journal lean thinking for a maintenance process, September Faulkner, 2014, Sustainable value stream mapping (Sus-VSM): methodology to visualize and assess manufacturing sustainability performance, J. Clean. Prod., 85, 8, 10.1016/j.jclepro.2014.05.042 Belekoukias, 2014, The impact of lean methods and tools on the operational performance of manufacturing organisations, Int. J. Prod. Res., 52, 5346, 10.1080/00207543.2014.903348 Raghavan, 2014, Lean transformation in a high mix low volume electronics assembly environment, Int. J. Lean Six Sigma, 5, 342, 10.1108/IJLSS-07-2013-0042 Carmignani, 2015, Lean thinking in the luxury-fashion market, Int. J. Retail Distrib. Manag., 43, 988, 10.1108/IJRDM-07-2014-0093 Abdelhadi, 2014, Studying the efficiency of inpatient and outpatient pharmacies using lean manufacturing, Leadersh. Heal. Serv., 27, 255, 10.1108/LHS-04-2013-0019 Von Mangoldt, 2013, Mixing push and pull for survival in China : value stream mapping in an automotive case study Ralf Drauz, Garnet Kasperk and, 5, 234 Vinodh, 2013, Development of value stream map for achieving leanness in a manufacturing organization, J. Eng. Des. Technol., 11, 129 Thirunavukkarasu, 2013, Lean implementation through value stream mapping: a case study in an Indian pump manufacturing company, Int. J. Serv. Oper. Manag., 16, 506 Singh, 2013, Application of lean manufacturing using value stream mapping in an auto-parts manufacturing unit, J. Adv. Manag. Res., 10, 72, 10.1108/09727981311327776 Teichgräber, 2012, Applying value stream mapping techniques to eliminate non-value-added waste for the procurement of endovascular stents, Eur. J. Radiol., 81, e47, 10.1016/j.ejrad.2010.12.045 Agyapong-Kodua, 2012, Development of a multi-product cost and value stream modelling methodology, Int. J. Prod. Res., 50, 6431, 10.1080/00207543.2011.648777 Mohanraj, 2012, Fuzzy QFD integrated value stream mapping: an enabler of lean manufacturing practices, IOSR J. Mech. Civ. Eng., 3, 34, 10.9790/1684-0343436 Esfandyari, 2011, Application of value stream mapping using simulation to decrease production lead time: a Malaysian manufacturing case, Int. J. Ind. Syst. Eng., 8, 230 Alsyouf, 2011, A framework for assessing the cost effectiveness of lean tools, Eur. J. Ind. Eng., 5, 170, 10.1504/EJIE.2011.039871 Lu, 2011, A lean pull system design analysed by value stream mapping and multiple criteria decision-making method under demand uncertainty, Int. J. Comput. Integrated Manuf., 24, 211, 10.1080/0951192X.2010.551283 Serrano Lasa, 2009, Extent of the use of Lean concepts proposed for a value stream mapping application, Prod. Plann. Control, 20, 82, 10.1080/09537280802685322 Braglia, 2009, International journal of logistics research and applications: a leading journal of supply chain management uncertainty in value stream mapping analysis uncertainty in value stream mapping analysis, Int. J. Logist. Res. Appl. A Lead. J. Supply Chain Manag. Int. J. Logist. Res. Appl., 126, 435 2011 Mohanraj, 2015, A framework for VSM integrated with Fuzzy QFD, TQM J, 27, 616, 10.1108/TQM-11-2012-0088 Arey, 2020, Lean industry 4.0: a digital value stream approach to process improvement, Procedia Manuf., 54, 19, 10.1016/j.promfg.2021.07.004 Busert, 2019, Extended value stream mapping method for information based improvement of production logistics processes, IEEE Eng. Manag. Rev., 47, 119, 10.1109/EMR.2019.2934953 Machado, 2020, Sustainable manufacturing in Industry 4.0: an emerging research agenda, Int. J. Prod. Res., 58, 1462, 10.1080/00207543.2019.1652777 Yang, 2015, Lean production system design for fishing net manufacturing using lean principles and simulation optimization, J. Manuf. Syst., 34, 66, 10.1016/j.jmsy.2014.11.010 Susilawati, 2015, Fuzzy logic based method to measure degree of lean activity in manufacturing industry, J. Manuf. Syst., 34, 1, 10.1016/j.jmsy.2014.09.007 Ramadan, 2016, RFID-enabled smart real-time manufacturing cost tracking system, Int. J. Adv. Manuf. Technol. Bhattacharya, 2021, Lean manufacturing techniques – implementation in indian msmes and benefits realized thereof, Indian J. Eng. Mater. Sci., 28, 89