Topology optimization of rotor poles in a permanent-magnet machine using level set method and continuum design sensitivity analysis

Piotr Putek1, Piotr Paplicki2, Ryszard Pałka2
1Department of Mathematical Analysis, Ghent University, Ghent, Belgium
2Department of Power Systems and Electrical Drives, West Pomeranian University of Technology, Szczecin, Poland

Tóm tắt

Purpose– In this paper, a numerical approach to the topology optimization is proposed to design the permanent magnet excited machines with improved high-speed features. For this purpose the modified multi-level set method (MLSM) was proposed and applied to capture the shape of rotor poles on the fixed mesh using FE analysis. The paper aims to discuss these issues.Design/methodology/approach– This framework is based on theories of topological and shape derivative for the magnetostatic system. During the iterative optimization process, the shape of rotor poles and its evolution is represented by the level sets of a continuous level set function f. The shape optimization of the iron and the magnet rotor poles is provided by the combining continuum design sensitivity analysis with level set method.Findings– To obtain an innovative design of the rotor poles composed of different materials, the modified MLSM is proposed. An essential advantage of the proposed method is its ability to handle a topology change on a fixed mesh by the nucleating a small hole in design domain that leads to more efficient computational scheme then standard level set method.Research limitations/implications– The proposed numerical approach to the topology design of the 3D model of a PM machine is based on the simplified 2D model under assumption that the eddy currents in both the magnet and iron parts are neglected.Originality/value– The novel aspect of the proposed method is the incorporation of the Total Variation regularization in the MLSM, which distribution is additionally modified by the gradient derivative information, in order to stabilize the optimization process and penalize oscillations without smoothing edges.

Từ khóa


Tài liệu tham khảo

Bianchi, N. and Bolognani, S. (2002), “Design techniques for reducing the cogging torque in surface-mounted PM motors”, IEEE Trans. Ind. Appl, Vol. 38 No. 5, pp. 1259-1265.

Chen, S. , Namuduri, C. and Mir, S. (2002), “Controller-induced parasitic torque ripples in a PM synchronous motor”, IEEE Trans. Ind. Appl, Vol. 38 No. 5, pp. 1273-1281.

Cimrák, I. and Melicher, V. (2007), “Sensitivity analysis framework for micromagnetism with application to optimal shape design of magnetic random access memories”, Inverse Problems, Vol. 23 No. 2, pp. 563-588.

Di Barba, P. , Mognaschi, M.E. , Pałka, R. , Paplicki, P. and Szkolny, S. (2012), “Design optimization of a permanent-magnet excited synchronous machine for electrical automobiles”, JAEM, Vol. 39 Nos 1-4, pp. 889-895.

Favre, E. , Cardoletti, L. and Jufer, M. (1993), “Permanent-magnet synchronous motors: a comprehensive approach to cogging torque suppression”, IEEE Trans. Ind. Appl, Vol. 29 No. 6, pp. 1141-1149.

Gieras, F. and Wing, M. (2008), Permanent Magnet Motor Technology, John Wiley & Sons Ltd., New York, NY.

Hughes, A. (2006), Electric Motors and Drives, Elsevier Ltd., New York, NY.

Jahns, T.M. and Soong, W.L. (1996), “Pulsating torque minimization techniques for permanent magnet AC motor drives − a review”, IEEE Trans. Ind. Electron, Vol. 43 No. 2, pp. 321-330.

Kim, Y.S. and Park, I.H. (2010), “Topology optimization of rotor in synchronous reluctance motor using level set method and shape design sensitivity”, IEEE Trans. on Applied Superconductivity, Vol. 20 No. 3, pp. 1093-1096.

Kim, D. , Ship, K. and Sykulski, J. (2004), “Applying continuum design sensitivity analysis combined with standard EM software to shape optimization in magnetostatic problems”, IEEE Trans. and Magn, Vol. 40 No. 6, pp. 1156-1159.

Kim, D.H. , Lee, S.B. , Kwank, B.M. , Kim, H.G. and Lowther, D. (2008), “Smooth boundary topology optimization for electrostatic problems through the combination of shape and topological design sensitivities”, IEEE Trans. on Magnetics, Vol. 44 No. 6, pp. 1002-1005.

Li, T. and Slemon, G. (1988), “Reduction of cogging torque in permanent magnet motors”, IEEE Trans. Magn, Vol. 24 No. 6, pp. 2901-2903.

Lim, S. , Min, S. and Hong, J.P. (2012), “Low torque ripple rotor design of the interior permanent magnet motor using the multi-phase level-set and phase-field concept”, IEEE Trans. on Magn, Vol. 48 No. 2, pp. 907-909.

May, H. , Pałka, R. , Paplicki, P. , Szkolny, S. and Canders, W.-R. (2011), “New concept of permanent magnet excited synchronous machines with improved high-speed features”, Archives of Electrical Engineering, Vol. 60 No. 4, pp. 531-540.

Osher, S.J. and Sethian, J.A. (1988), “Fronts propagating with curvature dependent speed: algorithms based on Hamilton-Jacobi formulations”, J. Comput. Phys, Vol. 79 No. 1, pp. 12-49.

Putek, P. , Paplicki, P. , Slodička, M. and Pałka, R. (2012), “Minimization of cogging torque in permanent magnet machines using the topological gradient and adjoint sensitivity in multi-objective design”, JAEM, Vol. 39 Nos 1/4, pp. 933-940.

Sergeant, P. , Crevecoeur, G. , Dupre, L. and van den Bossche, A. (2008), “Characterization and optimization of a permanent magnet synchronous machine”, COMPEL, Vol. 28 No. 2, pp. 272-284.

Zhu, Z.Q. and Howe, D. (2000), “Influence of design parameters on cogging torque in permanent magnet machines”, IEEE Trans. Energy Convers, Vol. 15 No. 4, pp. 407-412.

Allaire, G. , Jouve, F. , Gournay, F. and Toader, A.M. (2004), “Structural optimization using topological and shape sensitivity via a level set method, Internal Report 555”, Ecole Polytechnique, pp. 1-21.

Braess, H. and Wriggers, P. (2000), “Arbitrary Langrangian Eulerian finite element analysis of free surface flows”, Computer Methods in Applied Mechanics and Engineering, Vol. 190 Nos 1/2, pp. 95-109.

Burger, M. , Hackl, B. and Ring, W. , (2004), “Incorporating topological derivatives into level set methods”, J. Comp. Phys, Vol. 194 No. 1, pp. 344-362.

Chan, T.F. and Tai, X.-C. (2004), “Level set and total variation regularization for elliptic inverse problems with discontinuous coefficients”, Journal of Computational Physics, Vol. 193 No. 1, pp. 40-66.

Cheney, M. , Isaacson, D. , Newell, J.C. , Simske, S. and Goble, J. (2005), “NOSER: an algorithm for solving the inverse conductivity problem”, International Journal of Imaging Systems and Technology, Vol. 2 No. 2, pp. 66-75.

Cimrak, I. and Van Keer, R. (2010), “Level set method for the inverse elliptic problem in nonlinear electromagnetism”, J. Comput. Phys, Vol. 229 No. 24, pp. 9269-9283.

Hansen, P. (1992), “Analysis of discrete ill-posed problems by means of the L-curve”, SIAM, Vol. 34 No. 4, pp. 561-580.

Haug, E. , Choi, K. and Komkov, V. (1986), Design Sensitivity Analysis of Structural Systems, Academic Press, New York, NY.

He, L. , Kao, C.H.Y. and Osher, S. (2007), “Incorporating topological derivatives into shape derivatives based level set methods”, Journal of Computational Physics, Vol. 225 No. 1, pp. 891-909.

Nocedal, J. and Wright, S.J. (1999), Numerical Optimization, Springer-Verlag Inc, New York, NY.

Park, I. , Lee, B. and Hahn, S. (1992), “Design sensitivity analysis for nonlinear magnetostatic problems using finite element method”, IEEE Trans. On Magn, Vol. 28 No. 2, pp. 1533-1535.

Putek, P. , Crevecoeur, G. , Slodička, M. , Van Keer, R. , Van de Wiele, B. and Dupré, L. (2012), “Space mapping methodology for defect recognition in eddy current testing-type NDT”, COMPEL, Vol. 31 No. 3, pp. 881-893.

Schumacher, A. , Kobolev, V. and Eschenauer, H. (1996), “Bubble method for topology and shape optimization of structures”, J. Struct. Optimi, Vol. 8 Nos 42-51, pp. 42-51.

Sokołowski, J. and Żochowski, A. (1999), “Topological derivatives for elliptic problems”, Inverse Problems, Vol. 15 No. 1, pp. 123-124.

Tikhonov, A. , Goncharsky, A. , Stepanov, V. and Yagola, A. (1995), Numerical Methods for the Solution of Ill-Posed Problems, Kluwer Academic Publishers, Dordrecht.

Vese, L.A. and Chan, T.F. (2002), “A multiphase level set framework for image segmentation using the Mumford and Shah model”, Int. J. Comput. Vis, Vol. 50 No. 3, pp. 271-293.

Vogel, C.R. and Omam, M.E. (1998), “Fast, robust total variation-based reconstruction of noisy, blurred images”, IEEE Transactions on Image Processing, Vol. 7 No. 6, pp. 813-824.

Yamada, T. , Izui, K. , Nishiwaki, S. and Takezawa, A. (2010), “A topology optimization method based on the level set method incorporating a fictitious interface energy”, Comput. Methods Appl. Mech. Eng, Vol. 199 Nos 45-48, pp. 2876-2891.

Zhu, Z.Q. , Howe, D. , Bolte, E. and Ackermann, B. (1993), “Instantaneous magnetic field distribution in brushless permanent magnet DC motors. I. Open-circuit field”, IEEE Trans. on Magn, Vol. 29 No. 1, pp. 124-135.