The role and impact of 3D printing technologies in casting

China Foundry - Tập 14 Số 3 - Trang 157-168 - 2017
Jinwu Kang1, Qiang-xian Ma2
1School of Materials Science and Engineering, Key Laboratory for Advanced Materials Processing Technology, Tsinghua University, Beijing 100084, China
2Department of Mechanical Engineering, Tsinghua University, Beijing 100084, China

Tóm tắt

Từ khóa


Tài liệu tham khảo

A third industrial revolution. The Economist, 2012, 21:1-4.

Pham D T, Gault R S. A comparison of rapid prototyping technologies. International Journal of Machine Tools and Manufacture, 1998, 38: 1257–1287.

Cohen A L. From rapid prototyping to the second industrial revolution. In: Proceedings of the Third International Conference on Rapid Prototyping, University of Dayton: Dayton, OH, 1992: 89–192.

Arcella F, Abbott D, House M. Titanium Alloy Structures for Airframe. Application by the Laser Forming Process. AIAA, Structural Dynamics & Materials Conference, 2000: 1465–1473.

Abbott D, Arcella F. Laser forming titanium components. Advanced Materials & Processes, 1998, 5: 29–30.

Miller B W, Moore J W, Barrett H H, et al. 3D printing in X-ray and gamma-ray imaging: A novel method for fabricating highdensity imaging apertures. Nuclear Instruments and Methods in Physics Research A, 2011, 659: 262–268.

Levy G, Schindel R and Kruth J P. Rapid manufacturing and rapid tooling with layer manufacturing technologies: state of the art and future perspectives. Annals of CIRP, 2003, 52(2): 589–609.

Rooks B. Rapid tooling for casting prototypes. Rapid Prototyping Journal, 2002, 22(1): 40–5.

Lee C W, Chua C K, Cheah C M, et al. Rapid Investment Casting: Direct and Indirect Approaches via Fused Deposition Modeling. International Journal of Advanced Manufacturing Technology, 2004, 23, (1-2): 93–101.

Pak S S, Klosterman D A, et al. Prototype tooling and low volume manufacturing through laminated objected manufacturing (LOM). In: Proceedings of the 7th International Conference on Rapid Prototyping, San Francisco, CA, 1997: 325–331.

Cheah C M, Chua C K, Lee C W, et al. Rapid prototyping and tooling techniques: a review of applications for rapid investment casting. International Journal of Advanced Manufacturing Technology, 2005, 25(3-4): 308–320.

Singamneni S and Diegel O. Some recent developments and experiences with Rapid Manufacturing by indirect means. AIJSTPME, 2010, 3(4): 7–14.

Pham D T and Dimov S S. Rapid prototyping: a time compression tool. Ingenia, 2003, 17: 43–48.

Bassoli E, Gatto A, Iuliano L, et al. 3D printing technique applied to rapid casting. Rapid Prototyping Journal, 2007, 13(3) 148–155.

Wiedemann B, Jantzen H A. Strategies and applications for rapid product and process development in Daimler-Benz AG. Computers in Industry, 1999, 39: 11–25.

Wang W, Conley J, Stoll H. Rapid tooling for sand casting using laminated object manufacturing process. Rapid Prototyping Journal, 1999, 5(3): 134–140.

Jacobs P F. Enhanced stereolithography patterns for investment casting and rapid tooling. In: Proceedings of the International SAMPE Technical Conference, 1995, 27: 980–995.

Hague R, D'Costa G, Dickens P M. Structural design and resin drainage characteristics of QuickCast 2.0. Rapid Prototyping Journal, 2001, 7(2): 66–72.

Eggbeer D, Bibb R, Evans P. The appropriate application of computer-aided design and manufacture techniques in silicone facial prosthetics. In: Proceedings of the Fifth National Conference on Rapid Design, Prototyping, and Manufacturing, 2004: 45–52.

Crump L H. Rapid prototyping using FDM: a fast, precise, safe technology, in Dickens PM. (Ed.), In: Proceedings of the 1st European Conference on Rapid Prototyping, University of Nottingham, Nottingham, July 6-7, 1992: 65–80.

Chua C K, Feng C, Lee C W, et al. Rapid Investment Casting: Direct & Indirect Approaches via Model Maker II. International Journal of Advanced Manufacturing Technology, 2005, 25: 26–32

Tromans G. Developments in Rapid Casting. Professional Engineering Publishing, UK, 2001.

Pal D K, Ravi B. Rapid tooling route selection and evaluation for sand and investment casting. Virtual and Physical Prototyping Journal, 2007, 2(4) 197–207.

Mueller B and Kochan D. Laminated object manufacturing for rapid tooling and patternmaking in foundry industry. Computers in Industry, 1999, 39(1): 47–53

Lee C W, Chua C K, Cheah C M, et al. Rapid Investment Casting: Direct and Indirect Approaches via Fused Deposition Modeling. International Journal of Advanced Manufacturing Technology, 2004, 23(1-2): 93–101.

Lu Z L, Zhou J P, Yang D S, et al. Rapid fabrication method of pre-research turbine blade wax precision mould based on 3D printing technology. J. Acta Aeronautica et Astronautica Sinica, 2015, 362: 651–660.

Forno I. Direct casting of Rapid Prototyping resins for luxury production: influence of burn-out and processing parameters on the final quality. International Journal of Engineering Science and Innovative Technology (IJESIT), 2014, 3(2): 498–507.

McKinney S, Stockhausen P, Druschitz A, et al. Evaluation of 3D Printed Polymers for Investment Casting Expendable Patterns. Transactions of the American Foundry Society, 2014, 122: 145–159.

Hafsa M N, Ibrahim M, Sharif S. Investment casting using multi-jet modelling patterns: The thermogravimetric analysis of visijet® SR200 UV curable acrylate plastic. IOP Conference Series: Materials Science and Engineering, 2013, 50(1) 1–8.

Bassoli E, Gatto A, Iuliano L, et al. 3D printing technique applied to rapid casting. Rapid Prototyping Journal, 2007, 13(3) 148–155.

Pal D K, Bhargava L S, Ravi B, et al. Computer-aided Reverse Engineering for Rapid Replacement of Parts. Defense Science Journal, 2006, 56(2): 225–238.

Marutani Y, Kamitani T. Manufacturing sacrificial patterns for casting by salt powder lamination. Rapid Prototyping Journal, 2004, 10(5): 281–287.

Luo X, Meng F, and Petrzelka J. A Hybrid Rapid Pattern Manufacturing System for Sand Castings. In: Proceedings of the Solid Freeform Fabrication Symposium. AMES, US, 2009: 35–46.

Frank M, Frank P. A hybrid rapid pattern manufacturing system for sand castings. In: Proceedings of the 20th Annual International Solid Freeform Fabrication Symposium, 2009: 35–46.

https://www.norskindustri.no/siteassets/dokumenter/ foredrag/2015/stoperifoufebruar2015_3d-sand-printing—cores—moulds-for-the-foundry-industry_david-stevenson.pdf.

Santochi M, Tantussi G and Dini G. Laser Sintering of Pre-Coated Sands Using Rapid Prototyping Techniques. International Wissenchaftliches Kolloquium, Band 1, Ilmenau, Germany, 1996, 41: 387–392.

Kawola John. From data to castings in one day. Foundry Trade Journal, 2003, 177(3606): 7–10.

van de Crommert S, Seitz S, Esser K K, et al. Sand, die and investment cast parts via the SLS® selective laser sintering process. Proceedings of SPIE - The International Society for Optical Engineering, 1997, 3102: 95–105

Beaudoin R, Carey P, Sorovetz T. Direct shell sand rapid prototyping: from CAD to casting in days. Modern Casting, suppl., 1997, 87(11): 35–38.

Quadrini F, Santo L. Selective laser sintering of resin-coated sands - Part I: The laser-material interaction. Journal of Manufacturing Science and Engineering, Transactions of the ASME, 2009, 131(1): 0110041–0110046.

Liu FR, Zhao JJ, Zhang Q, et al. Processing and characterizations of 2%PF/silica sand core–shell composite powders by selective laser sintering with a higher transmittance fiber laser. International Journal of Machine Tools and Manufacture, 2012, 60: 52–58

Wen S, Shen Q, Wei Q, Yan C, et al. Material optimization and post-processing of sand moulds manufactured by the selective laser sintering of binder-coated Al2O3 sands. Journal of Materials Processing Technology, 2015, 225: 93–102

Zhang X, Bai P, Li Y. Optimization Research on Influence Factors of PF/pearl Sand Laser Sintering. Foundry Technology, 2016, 37(2): 282–284. (In Chinese)

Wang C, Shen Q. Selective Laser Sintering Rapid Manufacturing Full Set Cores of Cylinder Heads for Diesel. Foundry, 2011, 60(6): 597–598, 603. (In Chinese)

Qin D, Dang J, Bai P, et al. Experimental Study of Selective Laser Sintering on the Foundry Coated Sand. Foundry Technology, 2006, 27(7): 671–673. (In Chinese)

Zhao D, Zhao Z, Pang G. Discussion of Process and Performance of Precoated Sand Used in Laser Rapid Molding. Hot Working Technology, 2004 (8): 33–34. (In Chinese)

Yang J, Shen Q, Yu L, Shi Y. Selective Laser Sintering of Complex Hydraulic Pressure Valve's Sand Mode (Core) and Casting Techniques. Foundry, 206, 55(2): 1227-1231. (In Chinese)

Fan Z, Huang N. Mechanism of Coated Sand Mold (Core) Hardened by Selective Laser Sintering. J. Huazhong Univ. of Sci. & Tech., 2001, 29(4): 60–62. (In Chinese)

Fan Z, Huang N, Chen Z. Quick Casting by Selective Laser Sintering (SLS). Special Casting and Nonferrous Alloys, 1999, (5): 7–9. (In Chinese)

Lu L, Zhang Z, Guo Y, et al. Application of SLS Technology to Casting Production. Foundry, 2016, 65(6): 428–430. (In Chinese)

Cima M, Sachs E, Fan T L, et al. Three-dimensional printing techniques. United States patent, patent no. 5387380, 1995.

Snelling D, Blount H, Forman C, et al. The effects of 3D printed moulds on metal castings. In: Proceedings of the 24th International SFF Symposium - An Additive Manufacturing Conference, 2013: 827–845.

McKenna N, Singamneni S, Diegel O, et al. Direct Metal casting through 3D printing: A critical analysis of the mould characteristics. In: Proceedings of the 9th Global Congress on Manufacturing and Management (GCMM2008), Holiday Inn, Surfers Paradise, Australia, 12-14 November 2008: 1–5.

Tomita Y and Fukuda Y. Application of sand mould creation by 3D printer with artificial sand. In: Proceedings of the 71st World Foundry Congress: Advanced Sustainable Foundry, WFC 2014.

Dimitrov D, van Wijck W, de Beer N, et al. Development, evaluation, and selection of rapid tooling process chains for sand casting of functional prototypes. Proc. Inst. Mech. Eng. Part B: J. Eng. Manuf., 2007, 221 (9): 1441–1450.

Yang Y, Wang C, Liu H, et al. Application of Pattern-less Mould-Making Technique in Development of Automotive Castings. Modern Cast Iron, 2015, 1: 83–88. (In Chinese)

Liu J, Yu X, Wang Y, et al. Study on Aluminum Alloy Cylinder Head Prototype Processes by 3D Printing Combined with Simple Mould. Foundry Technology, 2016, 37(1): 177–180. (In Chinese)

Tang K, Li D. Application of 3D Printing Technology to the Diesel Engine Vermicular Cast Iron Cylinder Head. Foundry, 2015, 64(1): 1264–1266. (In Chinese)

Sachs E, et al. Three-Dimensional Printing: Rapid Tooling and Prototypes Directly from a CAD Model. ClRP Annals, 1990, 39(1): 201–204.

Singh R. Process capability study of rapid casting solution for aluminum alloys using three-dimensional printing. International Journal of Automotive and Mechanical Engineering (IJAME), 2011, 4: 398–405.

Yang T, Yao S, Zeng F. Profile invalidation approaching rapid prototyping. Rapid Prototyping Journal, 2010, 16(2): 146–155.

Buchbinder D, Schleifenbaum H, Heidrich S,et al. High Power Selective Laser Melting (HP SLM) of Aluminum Parts. Physics Procedia, Part A, 2011, 12: 271–278.

Advances in aerospace applications: MTU produces Airbus A320 neo borescope bosses with Additive Manufacturing. Metal Additive Manufacturing, 2015, 1(2): 41-44.

Koenig B. 3D'S test flight: 3D printing begins to soar in aerospace. Manufacturing Engineering, 2015, 154(5): AM4-AM9.

Leider N. Sparking change? Advances in direct metal printing. Metal Casting Design and Purchasing, 2015, 17(3): 30–35.

http://www.renishaw.com/en/additive-manufacturing-metal-3dprinting—15239.

Ashley S. Rapid prototyping is coming of age. Mech. Eng., 1995, 117(7): 62–68.

Van der Schueren B and Kruth J P. Powder deposition in selective metal powder sintering. Rapid Prototyping J., 1995, 1(3): 23–31.

Behrendt U and Schellabear M. The EOS rapid prototyping concept. Computers in Industry, 1995, 28(1): 57–61.

Sachs E, Wylonis E, Cima M, et al. Injection moulding tooling by three dimensional printing: a desktop manufacturing process. In: Proceedings of the 53rd ANTEC Annual Conference, Boston, May 1995, 1(1): 997–1003

Pham D T, Dimov S and Lacan F. Selective laser sintering: applications and technological capabilities. In: Proceedings of the Institution of Mechanical Engineers, Part B, 1999, 213:435–449.

Griffith ML, Chu TM, Wagner W, et al. Ceramic stereolithography for investment casting and biomedical applications. SFF Symposium, 1995: 31–38.

Dutta B, Froes F H. The additive manufacturing (AM) of titanium alloys. Titanium Powder Metallurgy — Science, Technology and Applications. Edited by: Ma Qian and Francis H Froes, 2015: 447–468

http://www.psfk.com/2011/09/airbus-use-3d-printer-to-makeairplane-parts.html

Wang X. Simulation driving design-for 3D printing. Metal Processing, 2016, 2: 39–40.

Snelling D, Li Q, Meisel N, et al. Lightweight Metal Cellular Structures Fabricated via 3D Printing of Sand Cast Moulds. Advanced Engineering Materials, 2015, 17(7): 923–932.

http://www.lockheedmartin.com/us/news/features/2014/additive-manufacturing.html

Wu H, Li D, Tang Y. Fabrication of integral core/shell ceramic casting mould for hollow turbine blade. Applied Mechanics and Materials, 2013, 248: 231–236.

Mumtaz K, Vora P, Hopkinson N. A method to eliminate anchors/supports from directly laser melted metal powder bed processes. In: Proceedings of the 22nd Annual International Solid Freeform Fabrication Symposium - An Additive Manufacturing Conference, 2011: 55–64.

Druschitz A, Williams C, Snelling D, et al. Additive manufacturing supports the production of complex castings. TMS Annual Meeting, 2014: 51–57.

Http://www.stratasysdirect.com