Synergistic approaches to ultra-precision high performance cutting

Dornfeld, 2006, Recent advances in mechanical micromachining, CIRP Ann, 55, 745, 10.1016/j.cirp.2006.10.006 Brecher, 2013, Freeform machining of molds for replication of plastic optics, 41, 10.1007/978-3-642-33001-8_4 Davies, 2012, Diamond machining of diffraction gratings for imaging spectrometers, Precis Eng, 36, 334, 10.1016/j.precisioneng.2011.09.006 Wang, 2014, An integrated optimization of cutting parameters and tool path generation in ultraprecision raster milling, Int J Adv Manuf Technol, 75, 1711, 10.1007/s00170-014-6254-0 Brinksmeier, 2012, Micro-machining, Philos Trans R Soc A, 370, 3973, 10.1098/rsta.2011.0056 Paul, 1996, Chemical aspects of tool wear in single point diamond turning, Precis Eng, 18, 4, 10.1016/0141-6359(95)00019-4 Moriwaki, 1991, Ultraprecision diamond turning of stainless steel by applying ultrasonic vibration, CIRP Ann, 40, 559, 10.1016/S0007-8506(07)62053-8 Brinksmeier, 2006, Ultra-precision diamond cutting of steel molds, CIRP Ann, 55, 551, 10.1016/S0007-8506(07)60480-6 Takasu, 1985, Influence of study vibration with small amplitude upon surface roughness in diamond machining, CIRP Ann, 34, 463, 10.1016/S0007-8506(07)61812-5 Zhang, 2013, The effects of spindle vibration on surface generation in ultra-precision raster milling, Int J Mach Tools Manuf, 71, 52, 10.1016/j.ijmachtools.2013.04.005 Liu, 2016, Identification and compensation of main machining errors on surface form accuracy in ultra-precision diamond turning, Int J Mach Tools Manuf, 105, 45, 10.1016/j.ijmachtools.2016.03.001 Owen, 2017, Error correction methodology for ultra-precision three-axis milling of freeform optics, CIRP Ann, 66, 97, 10.1016/j.cirp.2017.04.031 Zhang, 2018, High performance ultra-precision turning of large-aspect-ratio rectangular freeform optics, CIRP Ann, 67, 543, 10.1016/j.cirp.2018.04.073 Zhang, 2016, A review of fly cutting applied to surface generation in ultra-precision machining, Int J Mach Tools Manuf, 103, 13, 10.1016/j.ijmachtools.2016.01.001 Cheng, 2008, Theoretical and experimental analysis of nano-surface generation in ultra-precision raster milling, Int J Mach Tools Manuf, 48, 1090, 10.1016/j.ijmachtools.2008.02.006 Wu, 2013, A novel fabrication method for micro optical waveguide mold based on fly-cutting technology, Optik – Int J Light Electron Opt, 124, 867, 10.1016/j.ijleo.2012.02.020 Kong, 2009, An investigation into surface generation in ultra-precision raster milling, J Mater Process Technol, 209, 4178, 10.1016/j.jmatprotec.2008.11.002 Knapp, 2011, The importance of spindle balancing for the machining of freeform optics, 74 Huang, 2015, Investigation of the effects of spindle unbalance induced error motion on machining accuracy in ultra-precision diamond turning, Int J Mach Tools Manuf, 94, 48, 10.1016/j.ijmachtools.2015.04.007 Brandt, 2013, Surface generation process with consideration of the balancing state in diamond machining, 329, 10.1007/978-3-642-32448-2_15 Dewes, 1997, A review of ultra high speed milling of hardened steels, J Mater Process Technol, 69, 1, 10.1016/S0924-0136(96)00042-8 Schulz, 1992, High-speed machining, CIRP Ann, 41, 637, 10.1016/S0007-8506(07)63250-8 Jahanmir, 2011, Surface integrity in ultrahigh speed micromachining, Proc Eng, 19, 156, 10.1016/j.proeng.2011.11.095 Grejda, 2005, Techniques for calibrating spindles with nanometer error motion, Precis Eng, 29, 113, 10.1016/j.precisioneng.2004.05.003 Brinksmeier, 2007, Precision balancing in ultraprecision diamond machining, 262 Brinksmeier, 2017, Cutting forces, tool wear and surface finish in high speed diamond machining, Precis Eng, 49, 293, 10.1016/j.precisioneng.2017.02.018 Bifano, 1991, Ductile-regime grinding: a new technology for machining brittle materials, J Eng Ind, 113, 184, 10.1115/1.2899676 Arif, 2011, Analytical model to determine the critical feed per edge for ductile-brittle transition in milling process of brittle materials, Int J Mach Tools Manuf, 51, 170, 10.1016/j.ijmachtools.2010.12.003 Arif, 2012, Analytical model to determine the critical conditions for the modes of material removal in the milling process of brittle material, J Mater Process Technol, 212, 1925, 10.1016/j.jmatprotec.2012.04.014 Owen, 2016, The mechanics of milling of germanium for IR applications, CIRP Ann, 65, 109, 10.1016/j.cirp.2016.04.076 Chen, 2016, The design and optimization of micro polycrystalline diamond ball end mill for repairing micro-defects on the surface of KDP crystal, Precis Eng, 43, 345, 10.1016/j.precisioneng.2015.08.015 Vandeperre, 2007, The hardness of silicon and germanium, Acta Mater, 55, 6307, 10.1016/j.actamat.2007.07.036 ISO, 2016 Levicron GmbH, 2017 Dörgeloh, 2018, Automated microfluidic balancing system for high speed air-bearing spindles, Proc. CIRP, 77, 263, 10.1016/j.procir.2018.09.011 Foremny, 2016, Integrated ultrasonic driven balancer for ultra precision high speed machine tools, Proc Technol, 26, 316, 10.1016/j.protcy.2016.08.041 Hofman Precision Balancing Ltd. HydroBalancer HB 6000. http://www.hofmann-balancing.co.uk. Dittel Messtechnik GmbH. Product brochure – balancing heads/AE-sensors/electronics/condition monitoring. http://www.dittel.com. Dörgeloh, 2016, Microfluidic balancing concepts for ultraprecision high speed applications, Proc CIRP, 46, 185, 10.1016/j.procir.2016.03.174 Foremny, 2016, Coupling system for ultra precision machining, J Mech Eng Autom, 6, 301 Schönemann, 2018, Thermo-mechanical tool setting mechanism for ultra-precision milling with multiple cutting edges, Precis Eng, 55, 171, 10.1016/j.precisioneng.2018.09.003 Bloem, 2016, Dynamic behavior of ultra precision feed axis at increased velocities, Proc CIRP, 46, 456, 10.1016/j.procir.2016.04.040 Denkena, 2014, Evaluation of electromagnetic guides in machines tools, CIRP Ann, 63, 357, 10.1016/j.cirp.2014.03.130 Denkena, 2004, Machine tool with active magnetic guides, CIRP Ann, 53, 333, 10.1016/S0007-8506(07)60710-0 Laro, 2009 Lu, 2015, Magnetically levitated six degree of freedom rotary table, CIRP Ann, 64, 353, 10.1016/j.cirp.2015.04.107 Denkena, 2017, Analysis of an ultra-precision positioning system and parametrization of its structural model for error compensation, Proc CIRP, 62, 335, 10.1016/j.procir.2016.06.054 Denkena, 2016, Design and optimisation of an electromagnetic linear guide for ultra-precision high performance cutting, Proc CIRP, 46, 147, 10.1016/j.procir.2016.02.056 Denkena, 2018, Enabling electromagnetic levitation technology for ultra-precision high performance machining, 18th EUSPEN international conference & exhibition, 161 Denkena, 2017, Experimental investigation of an electromagnetic linear guide for ultra-precision high performance machining, 17th EUSPEN international conference & exhibition, 447 Erkorkmaz, 2010, Precision machine tool X - Y stage utilizing a planar air bearing arrangement, CIRP Ann, 59, 425, 10.1016/j.cirp.2010.03.086 Xi, 2017, Modeling and identification of iron-less PMLSM end effects for reducing ultra-low-velocity fluctuations of ultra-precision air bearing linear motion stage, Precis Eng, 49, 92, 10.1016/j.precisioneng.2017.01.016 Altintas, 2012, Contour error control of cnc machine tools with vibration avoidance, CIRP Ann, 61, 335, 10.1016/j.cirp.2012.03.132 Sencer, 2018, Spline interpolation with optimal frequency spectrum for vibration avoidance, CIRP Ann, 67, 377, 10.1016/j.cirp.2018.03.002 Bloem, 2016, Adaptive state-space model for ultra-precision feed axis, Proc Technol, 26, 20, 10.1016/j.protcy.2016.08.004 Ramesh, 2000, Error compensation in machine tools – a review, Int J Mach Tools Manuf, 40, 1235, 10.1016/S0890-6955(00)00009-2 Bloem, 2015, 2D position sensor based on speckle correlation, 541 Bloem, 2016, 2D position sensor based on speckle correlation - experimental setup for high-speed measurements and in field tests