Study of residual stress in selective laser melting of Ti6Al4V

Materials and Design - Tập 193 - Trang 108846 - 2020
Zhongxu Xiao1, Changpeng Chen1, Haihong Zhu1, Zhiheng Hu1, Balasubramanian Nagarajan2,3, Lianbo Guo1, Xiaoyan Zeng1
1Wuhan National Laboratory for Optoelectronics, Huazhong University of Science and Technology, Wuhan, Hubei, 430074, PR China
2Department of Mechanical Engineering – KU Leuven, 3001 Leuven, Belgium
3Member Flanders Make, 3001 Leuven, Belgium

Tóm tắt

Từ khóa


Tài liệu tham khảo

Sharma, 2019, 95

Zhu, 2006, Effect of braze flux on direct laser sintering Cu-based metal powder, Mater. Des., 27, 166, 10.1016/j.matdes.2004.09.012

Pal, 2018, Evolution of metallurgical properties of Ti-6Al-4V alloy fabricated in different energy densities in the Selective Laser Melting technique, J. Manuf. Process., 35, 538, 10.1016/j.jmapro.2018.09.012

Tang, 2017, Prediction of lack-of-fusion porosity for powder bed fusion, Addit. Manuf., 14, 39

Han, 2018, Investigation on selective laser melting AlSi10Mg cellular lattice strut: molten pool morphology, surface roughness and dimensional accuracy, Materials, 11, 392, 10.3390/ma11030392

Kumar, 2019, Microstructural optimization through heat treatment for enhancing the fracture toughness and fatigue crack growth resistance of selective laser melted Ti6Al4V alloy, Acta Mater., 169, 45, 10.1016/j.actamat.2019.03.003

Cho, 2019, Selective laser melting-fabricated Ti-6Al-4V alloy: microstructural inhomogeneity, consequent variations in elastic modulus and implications, Opt. Laser Technol., 111, 664, 10.1016/j.optlastec.2018.08.052

Chen, 2017, Strength and strain hardening of a selective laser melted AlSi10Mg alloy, Scr. Mater., 141, 45, 10.1016/j.scriptamat.2017.07.025

Griffiths, 2018, Effect of laser rescanning on the grain microstructure of a selective laser melted Al-Mg-Zr alloy, Mater. Charact., 143, 34, 10.1016/j.matchar.2018.03.033

Hu, 2019, Microstructure, mechanical properties and strengthening mechanisms of AlCu5MnCdVA aluminum alloy fabricated by selective laser melting, Mater. Sci. Eng. A, 759, 154, 10.1016/j.msea.2019.04.114

Pouzet, 2016, Additive layer manufacturing of titanium matrix composites using the direct metal deposition laser process, Mater. Sci. Eng. A, 677, 171, 10.1016/j.msea.2016.09.002

Mertens, 2016, Influence of powder bed preheating on microstructure and mechanical properties of H13 tool steel SLM parts, Phys. Procedia, 83, 882, 10.1016/j.phpro.2016.08.092

Mercelis, 2006, Residual stresses in selective laser sintering and selective laser melting, Rapid Prototyp. J., 12, 254, 10.1108/13552540610707013

Mishurova, 2018, The influence of the support structure on residual stress and distortion in SLM Inconel 718 parts, Metall. Mater. Trans. A, 49, 3038, 10.1007/s11661-018-4653-9

Shipley, 2018, Optimisation of process parameters to address fundamental challenges during selective laser melting of Ti-6Al-4V: a review, Int J Mach Tool Manu, 128, 1, 10.1016/j.ijmachtools.2018.01.003

Bartlett, 2019, An overview of residual stresses in metal powder bed fusion, Addit. Manuf., 27, 131

Mukherjee, 2017, Mitigation of thermal distortion during additive manufacturing, Scr. Mater., 127, 79, 10.1016/j.scriptamat.2016.09.001

Wu, 2014, An experimental investigation into additive manufacturing-induced residual stresses in 316L stainless steel, Metall. Mater. Trans. A, 45, 6260, 10.1007/s11661-014-2549-x

Levkulich, 2019, The effect of process parameters on residual stress evolution and distortion in the laser powder bed fusion of Ti-6Al-4V, Addit. Manuf., 28, 475

Brückner, 2007, Modeling the influence of process parameters and additional heat sources on residual stresses in laser cladding, J. Therm. Spray Technol., 16, 355, 10.1007/s11666-007-9026-7

Shiomi, 2004, Residual stress within metallic model made by selective laser melting process, CIRP Ann., 53, 195, 10.1016/S0007-8506(07)60677-5

Pohl, 2001, 366

Vrancken, 2016

Ali, 2018, Effect of scanning strategies on residual stress and mechanical properties of Selective Laser Melted Ti6Al4V, Mater. Sci. Eng. A, 712, 175, 10.1016/j.msea.2017.11.103

Vasinonta, 2000, Process maps for controlling residual stress and melt pool size in laser-based SFF processes, 200

Yadroitsev, 2015, Evaluation of residual stress in stainless steel 316L and Ti6Al4V samples produced by selective laser melting, Virtual Phys. Prototyp., 10, 67, 10.1080/17452759.2015.1026045

Li, 2014, Thermal behavior during selective laser melting of commercially pure titanium powder: numerical simulation and experimental study, Addit. Manuf., 1–4, 99

Hodge, 2014, Implementation of a thermomechanical model for the simulation of selective laser melting, Comput. Mech., 54, 33, 10.1007/s00466-014-1024-2

Tan, 2019, A thermo-metallurgical-mechanical model for selective laser melting of Ti6Al4V, Mater. Des., 168, 10.1016/j.matdes.2019.107642

van Belle, 2013, Investigation of residual stresses induced during the selective laser melting process, Key Eng. Mater., 554–557, 1828, 10.4028/www.scientific.net/KEM.554-557.1828

Oliveira, 2020, Revisiting fundamental welding concepts to improve additive manufacturing: from theory to practice, Prog. Mater. Sci., 107, 10.1016/j.pmatsci.2019.100590

DebRoy, 2018, Additive manufacturing of metallic components – process, structure and properties, Prog. Mater. Sci., 92, 112, 10.1016/j.pmatsci.2017.10.001

Parry, 2016, Understanding the effect of laser scan strategy on residual stress in selective laser melting through thermo-mechanical simulation, Addit. Manuf., 12, 1

Chen, 2019, Effect of overlap rate and pattern on residual stress in selective laser melting, Int. J. Mach. Tools Manuf., 145, 10.1016/j.ijmachtools.2019.103433

Zhuang, 2018, Determination of melt pool dimensions using DOE-FEM and RSM with process window during SLM of Ti6Al4V powder, Opt. Laser Technol., 103, 59, 10.1016/j.optlastec.2018.01.013

Khorasani, 2019, The effect of SLM process parameters on density, hardness, tensile strength and surface quality of Ti-6Al-4V, Addit. Manuf., 25, 176

Pupo, 2015, Influence of process parameters on surface quality of CoCrMo produced by selective laser melting, Int. J. Adv. Manuf. Technol., 80, 985, 10.1007/s00170-015-7040-3

Chen, 2019, The effect of process parameters on the residual stress of selective laser melted Inconel 718 thin-walled part, Rapid Prototyp. J., 25, 1359, 10.1108/RPJ-09-2018-0249

Hussein, 2013, Finite element simulation of the temperature and stress fields in single layers built without-support in selective laser melting, Mater. Des. (1980–2015), 52, 638, 10.1016/j.matdes.2013.05.070

Li, 2018, Modeling temperature and residual stress fields in selective laser melting, Int. J. Mech. Sci., 136, 24, 10.1016/j.ijmecsci.2017.12.001

Rangaswamy, 1999, Comparison of residual strains measured by X-ray and neutron diffraction in a titanium (Ti–6Al–4V) matrix composite, Mater. Sci. Eng. A, 259, 209, 10.1016/S0921-5093(98)00893-4

Fukuhara, 1993, Elastic moduli and internal frictions of Inconel 718 and Ti-6Al-4V as a function of temperature, J. Mater. Sci. Lett., 12, 1122, 10.1007/BF00420541

Vanderhasten, 2008, Ti–6Al–4V: deformation map and modelisation of tensile behaviour, Mater. Des., 29, 1090, 10.1016/j.matdes.2007.06.005

Vrancken, 2013, 393

Baufeld, 2011, Wire based additive layer manufacturing: comparison of microstructure and mechanical properties of Ti–6Al–4V components fabricated by laser-beam deposition and shaped metal deposition, J. Mater. Process. Technol., 211, 1146, 10.1016/j.jmatprotec.2011.01.018

Yadroitsev, 2014, Selective laser melting of Ti6Al4V alloy for biomedical applications: temperature monitoring and microstructural evolution, J. Alloys Compd., 583, 404, 10.1016/j.jallcom.2013.08.183

Liu, 2016, A study on the residual stress during selective laser melting (SLM) of metallic powder, Int. J. Adv. Manuf. Technol., 87, 647, 10.1007/s00170-016-8466-y

Vrancken, 2014, Residual stress via the contour method in compact tension specimens produced via selective laser melting, Scr. Mater., 87, 29, 10.1016/j.scriptamat.2014.05.016

Oliveira, 2018, Effects of laser processing on the transformation characteristics of NiTi: a contribute to additive manufacturing, Scr. Mater., 152, 122, 10.1016/j.scriptamat.2018.04.024

Ali, 2018, Processing parameter effects on residual stress and mechanical properties of selective laser melted Ti6Al4V, J. Mater. Eng. Perform., 27, 4059, 10.1007/s11665-018-3477-5

Nie, 2018, Analysis of processing parameters and characteristics of selective laser melted high strength Al-Cu-Mg alloys: from single tracks to cubic samples, J. Mater. Process. Technol., 256, 69, 10.1016/j.jmatprotec.2018.01.030