SWARA-CoCoSo method-based parametric optimization of green dry milling processes

Partha Protim Das1, Shankar Chakraborty2
1Department of Mechanical Engineering, Sikkim Manipal Institute of Technology, Sikkim Manipal University, Majitar, Sikkim, India
2Department of Production Engineering, Jadavpur University, Kolkata, West Bengal, India

Tóm tắt

Abstract

Attaining green environment for various machining processes has now caught the attention of many manufacturing industries. The input parameters involved in those machining processes are mainly responsible for achieving the desired performance as they are directly related to the process outputs. Hence, proper selection of the input process parameters becomes vital for having sustainable machining environment. In this paper, an integrated application of step-wise weight assessment ratio analysis (SWARA) and combined compromise solution (CoCoSo) methods is presented to identify the optimal parametric combinations of two green dry milling processes. In the first example, cutting speed, depth of cut, feed rate and nose radius are treated as the input parameters, while power factor, electric consumption and surface roughness are the responses. On the other hand, in the second example, cutting speed, feed rate, depth of cut and width of cut, and surface roughness, active cutting energy and material removal rate are respectively considered as the input parameters and responses. Instead of considering equal weights, SWARA method assigns relative subjective importance to the responses based on the preference set by the decision-makers, while CoCoSo ranks the experimental trials from the best to the worst. The derived optimal parametric settings are finally analyzed using the developed regression equations. It is observed that SWARA-CoCoSo method outperforms the other popular optimization techniques in identifying the best parametric intermixes for the green dry milling processes for having improved machining performance with minimal environmental effect.

Từ khóa


Tài liệu tham khảo

Rusinko C (2007) Green manufacturing: an evaluation of environmentally sustainable manufacturing practices and their impact on competitive outcomes. IEEE Trans Eng Manag 54(3):445–454

Krolczyk GM, Maruda RW, Krolczyk JB, Wojciechowski S, Mia M, Nieslony P, Budzik G (2019) Ecological trends in machining as a key factor in sustainable production - a review. J Clean Prod 218:601–615

Jebaraj M, Pradeep Kumar M, Yuvaraj N, Rahman MG (2019) Experimental study of the influence of the process parameters in the milling of Al6082-T6 alloy. Mater Manuf Process 34(12):1411–1427

Kumar MB, Sathiya P, Parameshwaran R (2020) Parameters optimization for end milling of Al7075-ZrO2-C metal matrix composites using GRA and ANOVA. Trans Indian Inst Metals 73(11):2931–2946

Pereira RBD, Brandao LC, de Paiva AP, Ferreira JR, Davim JP (2017) A review of helical milling process. Int J Mach Tools Manuf 120:27–48

Öktem H, Erzurumlu T, Çöl M (2006) A study of the Taguchi optimization method for surface roughness in finish milling of mold surfaces. Int J Adv Manuf Technol 28(7-8):694–700

Öktem H (2009) An integrated study of surface roughness for modelling and optimization of cutting parameters during end milling operation. Int J Adv Manuf Technol 43(9-10):852–861

Xu J, Yan F, Li Y, Yang Z, Li L (2020) Multiobjective optimization of milling parameters for ultrahigh-strength steel AF1410 based on the NSGA-II method. Adv Mater Sci Eng:8796738, 11 pages. https://doi.org/10.1155/2020/8796738

Thepsonthi T, Özel T (2012) Multi-objective process optimization for micro-end milling of Ti-6Al-4V titanium alloy. Int J Adv Manuf Technol 63(9-12):903–914

Zhai Z, Li S, Liu Y (2015) Parameter determination of milling process using a novel teaching-learning-based optimization algorithm. Math Probl Eng:425689, 14 pages. https://doi.org/10.1155/2015/425689

Parvez W, Kumar V (2018) Multi response optimization using gray relation analysis for milling zirconia ceramic material. J Emerg Technol Innov Res 5(8):523–528

Khan AM, Jamil M, Salonitis K, Sarfraz S, Zhao W, He N, Mia M, Zhao GL (2019) Multi-objective optimization of energy consumption and surface quality in nanofluid SQCL assisted face milling. Energies 12:710

Das B, Roy S, Rai RN, Saha SC (2016) Application of grey fuzzy logic for the optimization of CNC milling parameters for Al-4.5% Cu-TiC MMCs with multi-performance characteristics. Eng Sci Technol Int J 19(2):857–865

Gadakh VS (2011) Application of MOORA method for parametric optimization of milling process. Int J Appl Eng Res 1(4):743–758

Gadakh VS, Shinde VB (2011) Selection of cutting parameters in side milling operation using graph theory and matrix approach. Int J Adv Manuf Technol 56:857–863

Zeelanbasha N, Senthil V, Mahesh G (2020) A hybrid approach of NSGA-II and TOPSIS for minimising vibration and surface roughness in machining process. Int J Oper Res 38(2):221–254

Kumar J, Verma RK (2020) Experimental investigations and multiple criteria optimization during milling of graphene oxide (GO) doped epoxy/CFRP composites using TOPSIS-AHP hybrid module. FME Trans 48:628–635

Mohammed Yaser EK, Shunmugesh K (2019) Multi-objective optimization of milling process parameters in glass fibre reinforced polymer via grey relational analysis and desirability function. Mater Today Proc 11:1015–1023

Xia T, Xi L, Du S, Xiao L, Pan E (2018) Energy-oriented maintenance decision-making for sustainable manufacturing based on energy saving window. J Manuf Sci Eng 140(5):051001

Ghani JA, Rizal M, Haron CHC (2014) Performance of green machining: a comparative study of turning ductile cast iron FCD700. J Clean Prod 85:289–292

Margarido A, Purquerio BM, Foschini CR, Fortulan CA (2017) Influence of the green-machining parameters on the mechanical properties of alumina rods. Int J Adv Manuf Technol 88(9-12):3475–3484

Das PP, Chakraborty S (2020) Parametric analysis of a green electrical discharge machining process using DEMATEL and SIR methods. OPSEARCH 57(2):513–540

Das PP, Chakraborty S (2021) Application of grey-PROMETHEE method for parametric optimization of a green powder mixed EDM process. Process Integr Optim Sustain. https://doi.org/10.1007/s41660-021-00173-8

Yan J, Li L (2013) Multi-objective optimization of milling parameters - the trade-offs between energy, production rate and cutting quality. J Clean Prod 52:462–471

Campatelli G, Lorenzini L, Scippa A (2014) Optimization of process parameters using a response surface method for minimizing power consumption in the milling of carbon steel. J Clean Prod 66:309–316

Zhang H, Deng Z, Fu Y, Lv L, Yan C (2017) A process parameters optimization method of multi-pass dry milling for high efficiency, low energy and low carbon emissions. J Clean Prod 148:174–184

Li L, Deng X, Zhao J, Zhao F, Sutherland JW (2018) Multi-objective optimization of tool path considering efficiency, energy-saving and carbon-emission for free-form surface milling. J Clean Prod 172:3311–3322

Nguyen TT, Nguyen TA, Trinh QH (2020a) Optimization of milling parameters for energy savings and surface quality. Arab J Sci Eng 45(11):9111–9125

Nguyen TT, Mia M, Dang XP, Le CH, Packianather MS (2020b) Green machining for the dry milling process of stainless steel 304. Proc Inst Mech Eng B J Eng Manuf 234(5):881–899

Keršuliene V, Zavadskas EK, Turskis Z (2010) Selection of rational dispute resolution method by applying new step-wise weight assessment ratio analysis (SWARA). J Bus Econ Manag 11(2):243–258

Torkashvand M, Neshat A, Javadi S, Yousefi H (2020) DRASTIC framework improvement using stepwise weight assessment ratio analysis (SWARA) and combination of genetic algorithm and entropy. Environ Sci Pollut Res. https://doi.org/10.1007/s11356-020-11406-7

Liu R, Hou LX, Liu HC, Lin W (2020) Occupational health and safety risk assessment using an integrated SWARA-MABAC model under bipolar fuzzy environment. Comput Appl Math 39(4):1–17

Saraji MK, Mardani A, Köppen M, Mishra AR, Rani P (2021) An extended hesitant fuzzy set using SWARA-MULTIMOORA approach to adapt online education for the control of the pandemic spread of COVID-19 in higher education institutions. Artif Intell Rev. https://doi.org/10.1007/s10462-021-10029-9

Yazdani M, Zarate P, Zavadskas EK, Turskis Z (2019) A combined compromise solution (CoCoSo) method for multi-criteria decision-making problems. Manag Decis 57(9):2501–2519

Peng X, Smarandache F (2020) A decision-making framework for China’s rare earth industry security evaluation by neutrosophic soft CoCoSo method. J Intell Fuzzy Syst 39(5):1–15

Ecer F, Pamucar D (2020) Sustainable supplier selection: a novel integrated fuzzy best worst method (F-BWM) and fuzzy CoCoSo with Bonferroni (CoCoSo’B) multi-criteria model. J Clean Prod 266:121981

Kharwar PK, Verma RK, Singh A (2020) Neural network modeling and combined compromise solution (CoCoSo) method for optimization of drilling performances in polymer nanocomposites. J Thermoplast Compos Mater. https://doi.org/10.1177/0892705720939165

Peng X, Garg H (2021) Intuitionistic fuzzy soft decision making method based on CoCoSo and CRITIC for CCN cache placement strategy selection. Artif Intell Rev. https://doi.org/10.1007/s10462-021-09995-x

Işık AT, Adalı EA (2016) A new integrated decision making approach based on SWARA and OCRA methods for the hotel selection problem. Int J Advanced Oper Manag 8(2):140–151

Kumar V, Kalita K, Chatterjee P, Zavadskas EK, Chakraborty S (2021) A SWARA-CoCoSo-based approach for spray painting robot selection. Informatica. https://doi.org/10.15388/21-INFOR466

Chakraborty S, Das PP, Kumar V (2018) Application of grey-fuzzy logic technique for parametric optimization of non-traditional machining processes. Grey Syst Theory Appl 8(1):46–68