Recent developments on the overmolding process for the fabrication of thermoset and thermoplastic composites by the integration of nano/micron-scale reinforcements
Tài liệu tham khảo
Kimura, 2016, Effects of molding conditions on injection molded direct joining using a metal with nano-structured surface, Precis Eng, 45, 203, 10.1016/j.precisioneng.2016.02.013
Boros, 2018, Thermoplastic overmolding onto injection-molded and in situ polymerization-based polyamides, Materials (Basel), 11, 10.3390/ma11112140
Boros, 2019, Combination of 3D printing and injection molding: Overmolding and overprinting, EXPRESS Polym Lett, 13, 889, 10.3144/expresspolymlett.2019.77
Donderwinkel T, van Drongelen M, Wijskamp S. Strength Development in Overmolded Structures. Adv. Polym. Process. 2020, Springer; 2020, p. 291–300.
Rossa-Sierra, 2009, Study of the interface behaviour between MABS/TPU bi-layer structures obtained through over moulding, Mater Des, 30, 3979, 10.1016/j.matdes.2009.05.037
Boßhammer, 2003, Self-Adhesive Liquid Silicone Rubbers (LSRs) for the Injection Molding of Rigid Flexible Combinations, Organosilicon Chem V From Mol to Mater, 671, 10.1002/9783527619924.ch107
Candal M V., Santana OO, Sánchez JJ, Terife G, Gordillo A. Hard/soft combinations based on thermoplastic elastomer and a rigid thermoplastic polymer: Study of the adhesion strength. Elsevier Inc.; 2019. https://doi.org/10.1016/B978-0-12-816198-2.00005-0.
Nguyen, 2013, Adhesion control for injection overmolding of elastomeric propylene copolymers on polypropylene. Effects of block and random microstructures, Int J Adhes Adhes, 46, 44, 10.1016/j.ijadhadh.2013.05.016
Banerjee, 2007, Incorporating manufacturability considerations during design of injection molded multi-material objects, Res Eng Des, 17, 207, 10.1007/s00163-007-0027-9
Islam, 2018, Multimaterial Micro Injection Molding, Micro Inject Molding, 339, 10.3139/9781569906545.013
Islam, 2010, Experimental investigation of the factors influencing the polymer–polymer bond strength during two-component injection moulding, Int J Adv Manuf Technol, 50, 101, 10.1007/s00170-009-2507-8
Six, 2019, Prediction of interfacial strength of HDPE overmolded with EPDM, Polym Eng Sci, 59, 1489, 10.1002/pen.25148
Arzondo, 2004, Sequential injection overmolding of an elastomeric ethylene-octene copolymer on a polypropylene homopolymer core, Polym Eng Sci, 44, 2110, 10.1002/pen.20216
Chandran, 2018, Morphology and interfacial strength of nonisothermally fusion bonded hard and soft thermoplastics, Polym Eng & Sci, 58, E82, 10.1002/pen.24662
Frick, 2018, Process Influences on the Materials Interface of an Injection Molded Hard-Soft-Component, Macromol Symp, 378, 1, 10.1002/masy.201600119
Dondero, 2009, Adhesion control for injection overmolding of polypropylene with elastomeric ethylene copolymers, Polym Eng & Sci, 49, 1886, 10.1002/pen.21415
Baruffi, 2017, Investigation on the micro injection molding process of an overmolded multi-material micro component, Proc. World Congr. Micro Nano Manuf., 2017, 349
Lin, 2010, Experimental and analytical study on filling of nano structures in micro injection molding, Int Commun Heat Mass Transf, 37, 1477, 10.1016/j.icheatmasstransfer.2010.08.017
Zhang, 2012, Replication of micro/nano-scale features by micro injection molding with a bulk metallic glass mold insert, J Micromechanics Microengineering, 22, 65019, 10.1088/0960-1317/22/6/065019
Comer, 2015, Mechanical characterisation of carbon fibre–PEEK manufactured by laser-assisted automated-tape-placement and autoclave, Compos Part A Appl Sci Manuf, 69, 10, 10.1016/j.compositesa.2014.10.003
Narnhofer, 2013, Simulation of the Tape-Laying Process for Thermoplastic Matrix Composites, Adv Polym Technol, 32, E705, 10.1002/adv.21312
Yassin, 2018, Processing of thermoplastic matrix composites through automated fiber placement and tape laying methods: A review, J Thermoplast Compos Mater, 31, 1676, 10.1177/0892705717738305
Bellantone, 2013, Replication capability of micro injection moulding process for polymeric parts manufacturing, Int J Adv Manuf Technol, 67, 1407, 10.1007/s00170-012-4577-2
Koch, 2016, Intrinsic hybrid composites for lightweight structures: new process chain approaches, Adv. Mater. Res., 1140, 239, 10.4028/www.scientific.net/AMR.1140.239
Akkerman, 2020, Analysis of the Thermoplastic Composite Overmolding Process: Interface Strength, Front Mater, 7, 27, 10.3389/fmats.2020.00027
Giusti, 2018, Analysis of the welding strength in hybrid polypropylene composites as a function of the forming and overmolding parameters, Polym Eng Sci, 58, 592, 10.1002/pen.24786
Jerpdal, 2020, Influence of temperature during overmolding on the tensile modulus of self-reinforced poly (ethylene terephthalate) insert, J Appl Polym Sci, 137, 48334, 10.1002/app.48334
Ott, 2020, Media-Tight Polymer-Polymer Assemblies By Means of Sintered Powder Layer in Assembly Injection Moulding, Procedia Manuf, 47, 362, 10.1016/j.promfg.2020.04.286
Joppich, 2017, Advanced Molds and Methods for the Fundamental Analysis of Process Induced Interface Bonding Properties of Hybrid, Thermoplastic Composites. Procedia CIRP, 66, 137, 10.1016/j.procir.2017.03.275
Karakaya, 2020, Overmolded hybrid composites of polyamide-6 on continuous carbon and glass fiber/epoxy composites: 'An assessment of the interface', Compos Part A Appl Sci Manuf, 131, 10.1016/j.compositesa.2020.105771
Joo, 2020, Design and manufacture of automotive composite front bumper assemble component considering interfacial bond characteristics between over-molded chopped glass fiber polypropylene and continuous glass fiber polypropylene composite, Compos Struct, 236, 10.1016/j.compstruct.2019.111849
Wis, 2020, Overmolded polylactide/jute-mat eco-composites: A new method to enhance the properties of natural fiber biodegradable composites, J Appl Polym Sci, 137, 48692, 10.1002/app.48692
Matsumoto, 2019, A novel joining method by using carbon nanotube-based thermoplastic film for injection over-molding process, J Reinf Plast Compos, 38, 616, 10.1177/0731684419838070
Andrzejewski, 2018, Development and characterization of poly(ethylene terephthalate) based injection molded self-reinforced composites. Direct reinforcement by overmolding the composite inserts, Mater Des, 153, 273, 10.1016/j.matdes.2018.04.084
Moll, 2019, Integrated Gripping-system for Heating and Preforming of Thermoplastic Unidirectional Tape Laminates, Procedia CIRP, 85, 266, 10.1016/j.procir.2019.10.006
Fu, 2020, Effect of working temperature on the interfacial behavior of overmolded hybrid fiber reinforced polypropylene composites, Polym Test, 91, 10.1016/j.polymertesting.2020.106870
Chilali, 2017, Effect of geometric dimensions and fibre orientation on 3D moisture diffusion in flax fibre reinforced thermoplastic and thermosetting composites, Compos Part A Appl Sci Manuf, 95, 75, 10.1016/j.compositesa.2016.12.020
Sauer, 2016, Screening method for the onset of bonding of molten polyamide resin layers to continuous fiber reinforced laminate sheets, Compos Sci Technol, 129, 166, 10.1016/j.compscitech.2016.04.030
Vaidya, 2008, Processing of fibre reinforced thermoplastic composites, Int Mater Rev, 53, 185, 10.1179/174328008X325223
Renault, 2015, Developments in thermoplastic composites for automotive applications Faurecia - Leader in automotive equipement, Fr. Symp. Compos. Mater.
Song, 2011, A method for simultaneously improving the flame retardancy and toughness of PLA, Polym Adv Technol, 22, 2295, 10.1002/pat.1760
Wang, 2016, Enhancement of fracture toughness, mechanical and thermal properties of rubber/epoxy composites by incorporation of graphene nanoplatelets, Compos Part A Appl Sci Manuf, 87, 10, 10.1016/j.compositesa.2016.04.009
Li VC, Zhang Q. Sprayable strain hardening brittle matrix composites with fire-resistance and high ductility; 2016.
Huang, 2019, Ultrastrong, flexible and lightweight anisotropic polypropylene foams with superior flame retardancy, Compos Part A Appl Sci Manuf, 116, 180, 10.1016/j.compositesa.2018.10.027
Kropka, 2017, From UD-tape to Final Part – A Comprehensive Approach Towards Thermoplastic Composites, Procedia CIRP, 66, 96, 10.1016/j.procir.2017.03.371
Tanaka, 2015, Press and injection hybrid molding of glass fiber reinforced thermoplastics, Mater Characterisation VII, 1, 225
Mark, Bouwman, Thijs D, Houwers J. New material for autosports. Reinf Plast 2017;61:142. https://doi.org/10.1016/j.repl.2017.04.011.
Biron M. Thermosets and Composites: Material Selection, Applications, Manufacturing, and Cost Analysis: Second Edition. Thermosets Compos Mater Sel Appl Manuf Cost Anal Second Ed 2013:1–526. https://doi.org/10.1016/C2012-0-00454-1.
Matthews, 1999
Taj, 2007, Natural fiber-reinforced polymer composites, Proceedings-Pakistan Acad Sci, 44, 129
Lee, 2017, Effect of the cooling rate on the mechanical properties of glass fiber reinforced thermoplastic composites, Compos Struct, 177, 28, 10.1016/j.compstruct.2017.06.007
Kanari, 2003, End-of-life vehicle recycling in the european union, JOM, 55, 15, 10.1007/s11837-003-0098-7
Rajak, 2019, Recent progress of reinforcement materials: A comprehensive overview of composite materials, J Mater Res Technol, 8, 6354, 10.1016/j.jmrt.2019.09.068
Ray, 2020, Glass/jute/sisal fiber reinforced hybrid polypropylene polymer composites: Fabrication and analysis of mechanical and water absorption properties, Mater Today Proc, 10.1016/j.matpr.2020.02.964
Wakeman MD, Beyeler P, Eble E, Hagstrand PO, Hermann T, Månson J-A. Hybrid thermoplastic composite beam structures integrating UD tows, stamped fabrics, and injection/compression moulding; 2003.
Beck B, Tawfik H, Haas J, Park Y-B, Henning F. Automated 3D skeleton winding process for continuous-fiber-reinforcements in structural thermoplastic components. Adv Polym Process 2020, Springer; 2020, p. 150–61.
Satheesh Chandran, 2016, Alder-ene polymers derived from allyl aralkyl phenolic resin and bismaleimides: carbon fiber composites properties, Polym Adv Technol, 27, 984, 10.1002/pat.3758
Chuluda PA. Carbon fiber/flame-resistant organic fiber sheet as a friction material; n.d.
Pal, 2016, Multi-scale modeling of effective electrical conductivity of short carbon fiber-carbon nanotube-polymer matrix hybrid composites, Mater Des, 89, 129, 10.1016/j.matdes.2015.09.105
Yin, 2016, Lightning Strike Ablation Damage Characteristic Analysis for Carbon Fiber/Epoxy Composite Laminate with Fastener, Appl Compos Mater, 23, 821, 10.1007/s10443-016-9487-2
Lei, 2018, Enhanced corrosion and wear resistance properties of carbon fiber reinforced Ni-based composite coating by laser cladding, Surf Coatings Technol, 334, 274, 10.1016/j.surfcoat.2017.11.051
Zhang, 2012, Interfacial Microstructure and Properties of Carbon Fiber Composites Modified with Graphene Oxide, ACS Appl Mater Interfaces, 4, 1543, 10.1021/am201757v
Tzounis, 2014, The interphase microstructure and electrical properties of glass fibers covalently and non-covalently bonded with multiwall carbon nanotubes, Carbon N Y, 73, 310, 10.1016/j.carbon.2014.02.069
Sinha, 2020, Mechanical properties of hybrid polymer composites: a review, J Brazilian Soc Mech Sci Eng, 42, 1
Dun, 2019, Sisal fiber reinforced high density polyethylene prepreg for potential application in filament winding, Compos Part B Eng, 159, 369, 10.1016/j.compositesb.2018.09.090
Tao, 2015, Fabrication of long glass fiber reinforced polyacetal composites: Mechanical performance, microstructures, and isothermal crystallization kinetics, Polym Compos, 36, 1826, 10.1002/pc.23090
Tajuddin, 2016, A review of natural fibers and processing operations for the production of binderless boards, BioResources, 11, 5600, 10.15376/biores.11.2.Tajuddin
Célino, 2014, The hygroscopic behavior of plant fibers: a review, Front Chem, 1, 43, 10.3389/fchem.2013.00043
Khan, 2018, The challenges of natural fiber in manufacturing, material selection, and technology application: a review, J Reinf Plast Compos, 37, 770, 10.1177/0731684418756762
Dhakal, 2007, Effect of water absorption on the mechanical properties of hemp fibre reinforced unsaturated polyester composites, Compos Sci Technol, 67, 1674, 10.1016/j.compscitech.2006.06.019
Alamri, 2012, Mechanical properties and water absorption behaviour of recycled cellulose fibre reinforced epoxy composites, Polym Test, 31, 620, 10.1016/j.polymertesting.2012.04.002
Faruk, 2012, Biocomposites reinforced with natural fibers: 2000–2010, Prog Polym Sci, 37, 1552, 10.1016/j.progpolymsci.2012.04.003
Andrzejewski, 2021, Preparation of hybrid poly (lactic acid)/flax composites by the insert overmolding process: Evaluation of mechanical performance and thermomechanical properties, J Appl Polym Sci, 138, 49646, 10.1002/app.49646
Amiandamhen, 2020, Natural fibre modification and its influence on fibre-matrix interfacial properties in biocomposite materials, Fibers Polym, 21, 677, 10.1007/s12221-020-9362-5
Adekunle KF, others. Surface treatments of natural fibres—a review: Part 1. Open J Polym Chem 2015;5:41.
Cruz, 2016, Surface modification of natural fibers: a review, Procedia Eng, 155, 285, 10.1016/j.proeng.2016.08.030
Karger-Kocsis, 2014, Single-polymer composites (SPCs): Status and future trends, Compos Sci Technol, 92, 77, 10.1016/j.compscitech.2013.12.006
Fakirov, 2013, Nano- and Microfibrillar Single-Polymer Composites: A Review, Macromol Mater Eng, 298, 9, 10.1002/mame.201200226
Lucchetta, 2011, Aluminum sheet surface roughness correlation with adhesion in polymer metal hybrid overmolding, CIRP Ann, 60, 559, 10.1016/j.cirp.2011.03.073
Zanjani, 2021, Co-Bonded Hybrid Thermoplastic-Thermoset Composite Interphase: Process-Microstructure-Property Correlation, Materials (Basel), 14, 291, 10.3390/ma14020291
Marchione F, Munafò P. Experimental investigation on timber-glass double-lap adhesive joints reinforced with nylon fabric. Constr Build Mater n.d.;275:122152.
Khoramishad, 2018, Experimental investigation of the influence of temperature on the reinforcing effect of graphene oxide nanoplatelet on nanocomposite adhesively bonded joints, Theor Appl Fract Mech, 94, 95, 10.1016/j.tafmec.2018.01.010
Nemati Giv, 2018, Effect of reinforcements at different scales on mechanical properties of epoxy adhesives and adhesive joints: a review, J Adhes, 94, 1082, 10.1080/00218464.2018.1452736
Chen, 2018, Effects of nano-TiO2 on bonding performance, structure stability and film-forming properties of starch-g-VAc based wood adhesive, Carbohydr Polym, 200, 477, 10.1016/j.carbpol.2018.08.023
Li, 2020, Effect of functionalized nano-SiO2 addition on bond behavior of adhesively bonded CFRP-steel double-lap joint, Constr Build Mater, 244, 10.1016/j.conbuildmat.2020.118400
Khoramishad, 2017, The effect of graphene oxide nanoplatelets on fracture behavior of adhesively bonded joints, Fatigue Fract Eng Mater Struct, 40, 1905, 10.1111/ffe.12612
Akpinar, 2017, Experimental analysis on the single-lap joints bonded by a nanocomposite adhesives which obtained by adding nanostructures, Compos Part B Eng, 110, 420, 10.1016/j.compositesb.2016.11.046
Srivastava, 2018, Fracture behavior of adhesively bonded carbon fabric composite plates with nano materials filled polymer matrix under DCB, ENF and SLS tests, Eng Fract Mech, 202, 275, 10.1016/j.engfracmech.2018.09.030
Dorigato, 2012, Development and thermo-mechanical behavior of nanocomposite epoxy adhesives, Polym Adv Technol, 23, 660, 10.1002/pat.1942
Hanumantharaya, 2020, Investigations on the influence of nano reinforcement on strength of adhesively bonded joints, Mater Today Proc
Zhai, 2008, Effect of nano-Al2O3 on adhesion strength of epoxy adhesive and steel, Int J Adhes Adhes, 28, 23, 10.1016/j.ijadhadh.2007.03.005
Jojibabu, 2020, A review of research advances in epoxy-based nanocomposites as adhesive materials, Int J Adhes Adhes, 96, 10.1016/j.ijadhadh.2019.102454
Stavrov, 2005, Resistance welding of thermoplastic composites-an overview, Compos Part A Appl Sci Manuf, 36, 39, 10.1016/S1359-835X(04)00182-4
Zamani P, Jaamialahmadi A, Da Silva LFM. The influence of GNP and nano-silica additives on fatigue life and crack initiation phase of Al-GFRP bonded lap joints subjected to four-point bending. Compos Part B Eng 2020:108589.
Spitalsky, 2010, Carbon nanotube–polymer composites: chemistry, processing, mechanical and electrical properties, Prog Polym Sci, 35, 357, 10.1016/j.progpolymsci.2009.09.003
Jakubinek, 2015, Single-walled carbon nanotube–epoxy composites for structural and conductive aerospace adhesives, Compos Part B Eng, 69, 87, 10.1016/j.compositesb.2014.09.022
Wu T, Jahan SA, Zhang Y, Zhang J, El-Mounayri H, Tovar A. Design optimization of plastic injection tooling for additive manufacturing 2017.
Nian, 2015, Warpage control of thin-walled injection molding using local mold temperatures, Int Commun Heat Mass Transf, 61, 102, 10.1016/j.icheatmasstransfer.2014.12.008
Huang, 2007, Investigation on warpage and its behavior in sequential overmolding, ANTEC-CONFERENCE PROCEEDINGS-, 2, 760
Costa, 2005, Three-dimensional Cooling and Warpage Simulation for the Injection Over-molding Process, ANTEC-CONFERENCE PROCEEDINGS-, 2, 146
Baran, 2017, A review on the mechanical modeling of composite manufacturing processes, Arch Comput Methods Eng, 24, 365, 10.1007/s11831-016-9167-2
Fetecau, 2010, Overmolding injection molding simulation of tensile test specimen, Int J Mod Manuf Technol, 2, 45
Wang, 2018, Experimental and numerical investigations on microstructures and mechanical properties of hybrid fiber reinforced thermoplastic polymer, Polym Test, 70, 215, 10.1016/j.polymertesting.2018.07.010