Reactive crystallization: From mixing to control of kinetics by additives

Current Opinion in Colloid & Interface Science - Tập 46 - Trang 1-19 - 2020
Sébastien Teychené1, Isaac Rodríguez-Ruiz1, Raj Kumar Ramamoorthy1,2
1Laboratoire de Génie Chimique, Université de Toulouse, CNRS, INP, INSA, UPS, Toulouse, France
2FR FERMAT, Université de Toulouse, CNRS, INP, INSA, UPS, Toulouse, France

Tài liệu tham khảo

De Yoreo, 2015, Crystallization by particle attachment in synthetic, biogenic, and geologic environments, Science, 349, aaa6760, 10.1126/science.aaa6760 Binnemans, 2013, Recycling of rare earths: a critical review, J Clean Prod, 51, 1, 10.1016/j.jclepro.2012.12.037 Torres-Arenas, 2010, Thermodynamics of binary and ternary solutions of multivalent electrolytes with formation of 1: 1 and 1: 2 complexes, within the mean spherical approximation, Ind Eng Chem Res, 49, 1937, 10.1021/ie901323x Nowottny, 1997, Recovery of platinum, palladium and rhodium from industrial process leaching solutions by reactive extraction, Separ Purif Technol, 12, 135, 10.1016/S1383-5866(97)00041-5 Besselink, 2017, How short-lived Ikaite affects calcite crystallization, Cryst Growth Des, 17, 6224, 10.1021/acs.cgd.7b00743 Kashchiev, 2000 Alimi, 2003, Kinetics of the precipitation of calcium sulfate dihydrate in a desalination unit, Desalination, 158, 9, 10.1016/S0011-9164(03)00426-0 Andreassen, 2001 Rodriguez-Blanco, 2011, The kinetics and mechanisms of amorphous calcium carbonate (ACC) crystallization to calcite, via vaterite, Nanoscale, 3, 265, 10.1039/C0NR00589D Xyla, 1991, The precipitation of calcium carbonate in aqueous solutions, Colloid Surface, 53, 241, 10.1016/0166-6622(91)80140-J Koutsoukos, 1984, Precipitation of calcium carbonate in aqueous solutions, J Chem Soc, Faraday Trans 1: Phys Chem Condensed Phases, 80, 1181, 10.1039/f19848001181 Li, 2018, The apparent activation energy and pre-exponential kinetic factor for heterogeneous calcium carbonate nucleation on quartz, Commun Chem, 1, 1, 10.1038/s42004-018-0056-5 Vekilov, 2010, The two-step mechanism of nucleation of crystals in solution, Nanoscale, 2, 2346, 10.1039/c0nr00628a Sleutel, 2014, Role of clusters in nonclassical nucleation and growth of protein crystals, Proc Natl Acad Sci U S A, 111, E546, 10.1073/pnas.1309320111 De Yoreo, 2013, Crystal nucleation: more than one pathway, Nat Mater, 12, 284, 10.1038/nmat3604 Demichelis, 2011, Stable prenucleation mineral clusters are liquid-like ionic polymers, Nat Commun, 2, 590, 10.1038/ncomms1604 Wolf, 2008, Early homogenous amorphous precursor stages of calcium carbonate and subsequent crystal growth in levitated droplets, J Am Chem Soc, 130, 12342, 10.1021/ja800984y Rodríguez-Ruiz, 2018, Ultra-fast precipitation of transient amorphous cerium oxalate in concentrated nitric acid media, CrystEngComm, 20, 3302, 10.1039/C8CE00358K García-Ojalvo, 1998, Phase separation driven by external fluctuations, Europhys Lett, 42, 125, 10.1209/epl/i1998-00217-9 Gebauer, 2014, Pre-nucleation clusters as solute precursors in crystallisation, Chem Soc Rev, 43, 2348, 10.1039/C3CS60451A Bartell, 2007, Do supercooled liquids freeze by spinodal decomposition?, J Chem Phys, 127, 174507 Sosso, 2016, Crystal nucleation in liquids: open questions and future challenges in molecular dynamics simulations, Chem Rev, 116, 7078, 10.1021/acs.chemrev.5b00744 Avaro, 2020, Stable pre-nucleation calcium carbonate clusters define liquid-liquid phase separation, Angew Chem, 10.1002/anie.201915350 Ostwald, 1897, Studies on the formation and change of solid matter, Z Phys Chem, 22, 289 Turnbull, 1981, Metastable structures in metallurgy, Metall Mater Trans B, 12, 217, 10.1007/BF02654454 Takahashi, 1982, On the role of cubic structure in ice nucleation, J Cryst Growth, 59, 441, 10.1016/0022-0248(82)90365-7 Sazaki, 1996, A novel approach to the solubility measurement of protein crystals by two-beam interferometry, J Cryst Growth, 169, 355, 10.1016/S0022-0248(96)00442-3 Garti, 1988 Keller, 1994, An approach to the formation and growth of new phases with application to polymer crystallization: effect of finite size, metastability, and Ostwald's rule of stages, J Mater Sci, 29, 2579, 10.1007/BF00356806 Hu, 2012, The thermodynamics of calcite nucleation at organic interfaces: classical vs. non-classical pathways, Faraday Discuss, 159, 509, 10.1039/c2fd20124k Rodríguez-Ruiz, 2014, Transient calcium carbonate hexahydrate (Ikaite) nucleated and stabilized in confined nano- and picovolumes, Cryst Growth Des, 14, 792, 10.1021/cg401672v ten Wolde, 1997, Enhancement of protein crystal nucleation by critical density fluctuations, Science, 277, 1975, 10.1126/science.277.5334.1975 Galkin, 2000, Control of protein crystal nucleation around the metastable liquid–liquid phase boundary, Proc Natl Acad Sci U S A, 97, 6277, 10.1073/pnas.110000497 Sauter, 2015, Real-time observation of nonclassical protein crystallization kinetics, J Am Chem Soc, 137, 1485, 10.1021/ja510533x Gebauer, 2018, On classical and non-classical views on nucleation, Am J Sci, 318, 969, 10.2475/09.2018.05 Wallace, 2013, Microscopic evidence for liquid-liquid separation in supersaturated CaCO3 solutions, Science, 341, 885, 10.1126/science.1230915 Sebastiani, 2017, Frontispiece: water dynamics from THz spectroscopy reveal the locus of a liquid–liquid binodal limit in aqueous CaCO3 solutions, Angew Chem Int Ed, 56, 10.1002/anie.201610554 Wiedenbeck, 2019, Liquid metastable precursors of ibuprofen as aqueous nucleation intermediates, Angew Chem Int Ed, 58, 19103, 10.1002/anie.201910986 Zhang, 2012, The role of cluster formation and metastable liquid—liquid phase separation in protein crystallization, Faraday Discuss, 159, 313, 10.1039/c2fd20021j Sleutel, 2014, Observing classical nucleation theory at work by monitoring phase transitions with molecular precision, Nat Commun, 5, 5598, 10.1038/ncomms6598 Niederberger, 2006, Oriented attachment and mesocrystals: non-classical crystallization mechanisms based on nanoparticle assembly, Phys Chem Chem Phys, 8, 3271, 10.1039/B604589H Van Driessche, 2012, The role and implications of bassanite as a stable precursor phase to gypsum precipitation, Science, 336, 69, 10.1126/science.1215648 Habraken, 2013, Ion-association complexes unite classical and non-classical theories for the biomimetic nucleation of calcium phosphate, Nat Commun, 4, 1507, 10.1038/ncomms2490 Danckwerts, 1958, The effect of incomplete mixing on homogeneous reactions, Chem Eng Sci, 8, 93, 10.1016/0009-2509(58)80040-8 Bałdyga, 2016, Mixing and fluid dynamics effects in particle precipitation processes, KONA Powder Part J, 33, 127, 10.14356/kona.2016021 Vicum, 2004, Multi-scale modeling of a reactive mixing process in a semibatch stirred tank, Chem Eng Sci, 10.1016/j.ces.2004.01.032 Bałdyga, 2005, Interaction between mixing, chemical reactions, and precipitation, Ind Eng Chem Res, 44, 5342, 10.1021/ie049165x Bal, 2019, Mechanistic aspects in the formation of nano- and submicron particles in a batch and a continuous microfluidic reactor: experiment, modeling and simulation, Chem Eng J, 10.1016/j.cej.2019.03.194 Ramkrishna, 2014, Population balance modeling: current status and future prospects, Annu Rev Chem Biomol Eng, 5, 123, 10.1146/annurev-chembioeng-060713-040241 Lavino, 2017, A novel multiscale model for the simulation of polymer flash nano-precipitation, Chem Eng Sci, 10.1016/j.ces.2017.04.047 Akroyd, 2011, A coupled CFD-population balance approach for nanoparticle synthesis in turbulent reacting flows, Chem Eng Sci, 10.1016/j.ces.2011.05.006 Cheng, 2010, Kinetic modeling of nanoprecipitation using CFD coupled with a population balance, Ind Eng Chem Res, 49, 10651, 10.1021/ie100558n Schwarzer, 2004, Combined experimental/numerical study on the precipitation of nanoparticles, AIChE J, 50, 3234, 10.1002/aic.10277 Homann, 2010, Finite-size effects in the dynamics of neutrally buoyant particles in turbulent flow, J Fluid Mech, 651, 81, 10.1017/S0022112010000923 Alméras, 2019, Mixing induced by a bubble swarm rising through incident turbulence, Int J Multiphas Flow, 114, 316, 10.1016/j.ijmultiphaseflow.2019.03.014 Pandit, 2017, An overview of the statistical properties of two-dimensional turbulence in fluids with particles, conducting fluids, fluids with polymer additives, binary-fluid mixtures, and superfluids, Phys Fluids, 29, 111112, 10.1063/1.4986802 Falk, 2010, Performance comparison of micromixers, Chem Eng Sci, 65, 405, 10.1016/j.ces.2009.05.045 Engler, 2004, Numerical and experimental investigations on liquid mixing in static micromixers, Chem Eng J, 101, 315, 10.1016/j.cej.2003.10.017 Sudarsan, 2006, Fluid mixing in planar spiral microchannels, Lab Chip, 6, 74, 10.1039/B511524H Kockmann, 2006, Convective mixing and chemical reactions in microchannels with high flow rates, Sensor Actuator B Chem, 117, 495, 10.1016/j.snb.2006.01.004 Hessel, 2003, Laminar mixing in different interdigital micromixers: I. Experimental characterization, AIChE J, 49, 566, 10.1002/aic.690490304 Hardt, 2003, Laminar mixing in different interdigital micromixers: II. Numerical simulations, AIChE J, 49, 578, 10.1002/aic.690490305 Knight, 1998, Hydrodynamic focusing on a silicon chip: mixing nanoliters in microseconds, Phys Rev Lett, 80, 3863, 10.1103/PhysRevLett.80.3863 Bessoth, 1999, Microstructure for efficient continuous flow mixing, Anal Commun, 36, 213, 10.1039/a902237f Stroock, 2002, Chaotic mixer for microchannels, Science, 295, 647, 10.1126/science.1066238 Wang, 2007, An overlapping crisscross micromixer, Chem Eng Sci, 62, 711, 10.1016/j.ces.2006.09.048 Fu, 2006, Research on staggered oriented ridges static micromixers, Sensor Actuator B Chem, 114, 618, 10.1016/j.snb.2005.06.023 Hong, 2004, A novel in-plane passive microfluidic mixer with modified Tesla structures, Lab Chip, 4, 109, 10.1039/b305892a Park, 2004, Rapid three-dimensional passive rotation micromixer using the breakup process, J Micromech Microeng, 14, 6, 10.1088/0960-1317/14/1/302 Jiang, 2004, Helical flows and chaotic mixing in curved micro channels, AIChE J, 50, 2297, 10.1002/aic.10188 Wong, 2004, Micro T-mixer as a rapid mixing micromixer, Sensor Actuator B Chem, 100, 359, 10.1016/j.snb.2004.02.008 Nguyen, 2005, Micromixers—a review, J Micromech Microeng, 15, R1, 10.1088/0960-1317/15/2/R01 Edel, 2002, Microfluidic routes to the controlled production of nanoparticles, Chem Commun, 2, 1136, 10.1039/b202998g Krishnadasan, 2007, Intelligent routes to the controlled synthesis of nanoparticles, Lab Chip, 7, 1434, 10.1039/b711412e Nightingale, 2013, Large-scale synthesis of nanocrystals in a multichannel droplet reactor, J Mater Chem, 1, 4067, 10.1039/c3ta10458c Zhang, 2014, Fabrication of a multifunctional nano-in-micro drug delivery platform by microfluidic templated encapsulation of porous silicon in polymer matrix, Adv Mater, 26, 4497, 10.1002/adma.201400953 Liu, 2019, Microfluidics for production of particles: mechanism, methodology, and applications, Small, 1904673, 1 Lu, 2010, Passive microfluidic device for submillisecond mixing, Sensor Actuator B Chem Li, 2012, A microsecond microfluidic mixer for characterizing fast biochemical reactions, Talanta Horn, 2001, Organic nanoparticles in the aqueous phase—theory, experiment, and use, Angew Chem Int Ed, 40, 4330, 10.1002/1521-3773(20011203)40:23<4330::AID-ANIE4330>3.0.CO;2-W Bokare, 2019, Herringbone-patterned 3D-printed devices as alternatives to microfluidics for reproducible production of lipid polymer hybrid nanoparticles, ACS Omega, 4, 4650, 10.1021/acsomega.9b00128 Markwalter, 2018, Design of a small-scale multi-inlet vortex mixer for scalable nanoparticle production and application to the encapsulation of biologics by inverse flash NanoPrecipitation, J Pharmaceut Sci, 10.1016/j.xphs.2018.05.003 D'Addio, 2011, Controlling drug nanoparticle formation by rapid precipitation, Adv Drug Deliv Rev, 63, 417, 10.1016/j.addr.2011.04.005 Wei, 2012, Use of different rapid mixing devices for controlling the properties of magnetite nanoparticles produced by precipitation, J Cryst Growth, 10.1016/j.jcrysgro.2011.05.031 Rivallin, 2005, Sol–gel reactor with rapid micromixing: modelling and measurements of titanium oxide nano-particle growth, Chem Eng Res Des, 83, 67, 10.1205/cherd.03073 Bensaid, 2016, Catalytic oxidation of CO and soot over Ce-Zr-Pr mixed oxides synthesized in a multi-inlet vortex reactor: effect of structural defects on the catalytic activity, Nanoscale Res Lett, 11, 494, 10.1186/s11671-016-1713-1 Marchisio, 2002, Nucleation, growth, and agglomeration in barium sulfate turbulent precipitation, AIChE J, 48, 2039, 10.1002/aic.690480917 Kirchner, 2015, Effect of precipitation process parameters on boehmite properties: in situ optical monitoring, Chem Eng J, 280, 658, 10.1016/j.cej.2015.06.002 Schwarzer, 2006, Predictive simulation of nanoparticle precipitation based on the population balance equation, Chem Eng Sci, 61, 167, 10.1016/j.ces.2004.11.064 Fu, 2020, Direct preparation of drug-loaded mesoporous silica nanoparticles by sequential flash nanoprecipitation, Chem Eng J, 10.1016/j.cej.2019.122905 Mullin, 1962, Influence of mechanical agitation on the nucleation of some aqueous salt solutions, Nature, 195, 35, 10.1038/195035a0 Liu, 2013, Influence of agitation and fluid shear on primary nucleation in solution, Cryst Growth Des, 13, 4385, 10.1021/cg4007636 Liu, 2015, Influence of agitation on primary nucleation in stirred tank crystallizers, Cryst Growth Des, 15, 4177, 10.1021/cg501791q Liu, 2014, Influence of agitation and fluid shear on nucleation of m-hydroxybenzoic acid polymorphs, Cryst Growth Des, 14, 5521, 10.1021/cg500698v Penkova, 2006, Nucleation of protein crystals under the influence of solution shear flow, Ann N Y Acad Sci, 1077, 214, 10.1196/annals.1362.048 Nappo, 2018, Effect of shear rate on primary nucleation of para-amino benzoic acid in solution under different fluid dynamic conditions, Chem Eng Res Des, 136, 48, 10.1016/j.cherd.2018.04.039 Forsyth, 2016, Scaling of Glycine nucleation kinetics with shear rate and glass–liquid interfacial area, Cryst Growth Des, 16, 136, 10.1021/acs.cgd.5b01042 Zimbitas, 2019, Investigation of molecular and mesoscale clusters in undersaturated glycine aqueous solutions, Colloid Surface Physicochem Eng Aspect, 10.1016/j.colsurfa.2019.123633 Allen, 2008, Homogeneous nucleation under shear in a two-dimensional Ising model: cluster growth, coalescence, and breakup, J Chem Phys, 129, 134704 Mura, 2016, Effects of shear flow on phase nucleation and crystallization, Phys Rev, 93 Song, 2011, Additive controlled crystallization, CrystEngComm, 13, 1249, 10.1039/c0ce00419g Ruiz-Agudo, 2006, Sodium sulfate crystallization in the presence of phosphonates: implications in ornamental stone conservation, Cryst Growth Des, 6, 1575, 10.1021/cg050503m Ibsen, 2018, Pyrophosphate-inhibition of apatite formation studied by in situ X-ray diffraction, Minerals, 8, 65, 10.3390/min8020065 Cantaert, 2012, Think positive: phase separation enables a positively charged additive to induce dramatic changes in calcium carbonate morphology, Adv Funct Mater, 22, 907, 10.1002/adfm.201102385 Meldrum, 2008, Controlling mineral morphologies and structures in biological and synthetic systems, Chem Rev, 108, 4332, 10.1021/cr8002856 Yang, 2014, Kinetic control over YVO4: Eu3+ nanoparticles for tailored structure and luminescence properties, J Phys Chem C, 118, 3820, 10.1021/jp412025t Fleury, 2014, Amorphous to crystal conversion as a mechanism governing the structure of luminescent YVO4: Eu nanoparticles, ACS Nano, 8, 2602, 10.1021/nn4062534 Lam, 2007, Synthesis-dependant structural variations in amorphous calcium carbonate, CrystEngComm, 9, 1226, 10.1039/b710895h Studart, 2007, Colloidal stabilization of nanoparticles in concentrated suspensions, Langmuir, 23, 1081, 10.1021/la062042s Delgado-López, 2012, Crystallization of bioinspired citrate-functionalized nanoapatite with tailored carbonate content, Acta Biomater, 8, 3491, 10.1016/j.actbio.2012.04.046 Sangwal, 2007 Berkovitch-Yellin, 1985, Crystal morphology engineering by "tailor-made" inhibitors; a new probe to fine intermolecular interactions, J Am Chem Soc, 107, 3111, 10.1021/ja00297a017 Berkovitch-Yellin, 1982, Controlled modification of crystal habit via “tailor-made” impurities. Application to benzamide, Angew Chem Int Ed Engl, 21, 1336, 10.1002/anie.198213360 Gebauer, 2018, How can additives control the early stages of mineralisation?, Minerals, 8, 179, 10.3390/min8050179 Nicoleau, 2019, A kinetic analysis of the role of polymers in mineral nucleation. The example of gypsum, Cement Concr Res, 124, 105837, 10.1016/j.cemconres.2019.105837 Hsu, 1967, Effect of salts on the formation of bayerite versus pseudo-boehmite, Soil Sci, 103, 101, 10.1097/00010694-196702000-00003 Rodriguez-Navarro, 2013, Control of crystal nucleation and growth by additives, Elements, 9, 203, 10.2113/gselements.9.3.203 Rabizadeh, 2017, The effects of inorganic additives on the nucleation and growth kinetics of calcium sulfate dihydrate crystals, Cryst Growth Des, 17, 582, 10.1021/acs.cgd.6b01441 Bots, 2012, Mechanistic insights into the crystallization of amorphous calcium carbonate (ACC), Cryst Growth Des, 12, 3806, 10.1021/cg300676b Fernández-Díaz, 2010, The role of sulfate groups in controlling CaCO3 polymorphism, Geochem Cosmochim Acta, 74, 6064, 10.1016/j.gca.2010.08.010 Gebauer, 2009, The multiple roles of additives in CaCO3 crystallization: a quantitative case study, Adv Mater, 21, 435, 10.1002/adma.200801614 Tong, 2004, Control over the crystal phase, shape, size and aggregation of calcium carbonate via a L-aspartic acid inducing process, Biomaterials, 25, 3923, 10.1016/j.biomaterials.2003.10.038 Shen, 2002, The modulation of collagen on crystal morphology of calcium carbonate, J Cryst Growth, 242, 239, 10.1016/S0022-0248(02)01376-3 Ruiz-Agudo, 2017, A non-classical view on calcium oxalate precipitation and the role of citrate, Nat Commun, 8, 768, 10.1038/s41467-017-00756-5 Ley-Ngardigal, 2016, Influence of ionic additives on triclinic calcium pyrophosphate dihydrate precipitation, Cryst Growth Des, 17, 37, 10.1021/acs.cgd.6b01128 Scheck, 2016, Polyaspartic acid facilitates oxolation within iron (III) oxide pre-nucleation clusters and drives the formation of organic-inorganic composites, J Chem Phys, 145, 211917 Yi, 2004, Synthesis, characterization, and biological application of size-controlled nanocrystalline NaYF4: Yb, Er infrared-to-visible up-conversion phosphors, Nano Lett, 4, 2191, 10.1021/nl048680h Montes-Hernandez, 2016, Time-resolved in situ Raman spectroscopy of the nucleation and growth of siderite, magnesite, and calcite and their precursors, Cryst Growth Des, 16, 7218, 10.1021/acs.cgd.6b01406 Gebauer, 2010, Proto-calcite and proto-vaterite in amorphous calcium carbonates, Angew Chem Int Ed, 49, 8889, 10.1002/anie.201003220 Sand, 2011, Crystallization of CaCO3 in water–alcohol mixtures: spherulitic growth, polymorph stabilization, and morphology change, Cryst Growth Des, 12, 842, 10.1021/cg2012342 Togkalidou, 2001, Experimental design and inferential modeling in pharmaceutical crystallization, AIChE J, 47, 160, 10.1002/aic.690470115 Eisenschmidt, 2016, Optimal control of crystal shapes in batch crystallization experiments by growth-dissolution cycles, Cryst Growth Des, 16, 3297, 10.1021/acs.cgd.6b00288 Mao, 2016, Anisotropic nanowire growth via a self-confined amorphous template process: a reconsideration on the role of amorphous calcium carbonate, Nano Res, 9, 1334, 10.1007/s12274-016-1029-6 Gras, 2013, Crystallisation of a highly metastable hydrated calcium pyrophosphate phase, CrystEngComm, 15, 2294, 10.1039/c2ce26499d Chen, 2005, Using microfluidics to observe the effect of mixing on nucleation of protein crystals, J Am Chem Soc, 127, 9672, 10.1021/ja052279v Di Cicco, 1998, Phase transitions in confined gallium droplets, Phys Rev Lett, 81, 2942, 10.1103/PhysRevLett.81.2942 Gich, 2007, Stabilization of metastable phases in spatially restricted fields: the case of the Fe 2 O 3 polymorphs, Faraday Discuss, 136, 345, 10.1039/b616097b