Process data based estimation of tool wear on punching machines using TCN-Autoencoder from raw time-series information

IOP Conference Series: Materials Science and Engineering - Tập 1157 Số 1 - Trang 012078 - 2021
Shota Asahi1, Celalettin Karadoğan2, Satoshi Tamura1, Satoru Hayamizu1, Mathias Liewald2
1Faculty of Engineering, Gifu University, 1-1 Yanagido, Gifu City 501-1193, JAPAN
2Institute for Metal Forming Technology, University of Stuttgart,Holzgartenstr. 17, 70174 Stuttgart, Germany

Tóm tắt

Abstract Tracking the wear states of tools on punching machines is necessary to reduce scrap rates. In this paper, we propose a method to estimate wear state of punches using Temporal Convolutional Network Autoencoder (TCN-Autoencoder), one of the deep learning techniques for learning time-series information with convolutional architecture. Approach involves inputting raw time-series information, such as sensor, vibration and audio data, into TCN-Autoencoder, and calculating the reconstruction error between the output and the input data. The reconstruction error is used as “anomaly score” and indicates the distance from the normal state. By training TCN-Autoencoder only with data annotated as “normal” state, the reconstruction error becomes larger when inputting abnormal state data, which corresponds the wear state of the punch. Performance is evaluated on experimental measurement data that spans various wear states of the punch. The results showed our model can estimate anomalies faster than the conventional machine-learning-based anomaly estimation method, while maintaining the high estimation accuracy. This is due to TCN-Autoencoder being able to learn from both frequency and time domain.

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IOP Conference Series: Materials Science and Engineering

Tập 1157 Số 1

012078

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