Preparation, microstructure, and mechanical behaviour of Ni3Al-based superalloy reinforced with carbide particles

Xia, 2020, Microstructural evolution and creep mechanisms in Ni-based single crystal superalloys: a review, J. Alloys Compd., 819, 10.1016/j.jallcom.2019.152954 Pollock, 2006, Nickel-based superalloys for advanced turbine engines: chemistry, microstructure and properties, J. Propul. Power, 22, 361, 10.2514/1.18239 Perrut, 2018, High temperature materials for aerospace applications: Ni-based superalloys and γ-TiAl alloys, Compt. Rendus Phys., 19, 657, 10.1016/j.crhy.2018.10.002 Balat-Pichelin, 2021, Emissivity at high temperature of Ni-based superalloys for the design of solar receivers for future tower power plants, Sol. Energy Mater. Sol. Cells, 230, 10.1016/j.solmat.2021.111228 Xu, 2018, Creep-induced microstructural evolution in a nickel-based superalloy designed for advanced ultra-supercritical boilers, Mater. Char., 139, 311, 10.1016/j.matchar.2018.03.008 Zhu, 2020, Microstructure evolution and mechanical property characterization of a nickel-based superalloy at the mesoscopic scale, J. Mater. Sci. Technol., 47, 177, 10.1016/j.jmst.2020.02.021 Lapin, 2009, Effect of size and volume fraction of cuboidal γ’ precipitates on mechanical properties of single crystal nickel-based superalloy CMSX-4, Kov. Mater., 47, 129 Lapin, 2008, Coarsening kinetics of cuboidal γ’ precipitates in single crystal nickel base superalloy CMSX-4, Kov. Mater., 46, 313 Long, 2018, Microstructural and compositional design of Ni-based single crystalline superalloys ― A review, J. Alloys Compd., 743, 203, 10.1016/j.jallcom.2018.01.224 Nazmy, 2003, Environmental effects on tensile and low cycle fatigue behavior of single crystal nickel base superalloys, Scripta Mater., 48, 519, 10.1016/S1359-6462(02)00506-7 Lapin, 2012, The effect of creep exposure on microstructure stability and tensile properties of single crystal nickel based superalloy CMSX-4, Kov. Mater., 50, 379 Matan, 1999, On the kinetics of rafting in CMSX-4 superalloy single crystals, Acta Mater., 47, 2031, 10.1016/S1359-6454(99)00093-2 Reed, 2006 Reed, 2009, Alloys-By-Design: application to nickel-based single crystal superalloys, Acta Mater., 57, 5898, 10.1016/j.actamat.2009.08.018 Zhang, 2022, Synergistic effects of Re and Ta on the distribution of W in Ni-based superalloy, Intermetallics, 147, 10.1016/j.intermet.2022.107609 Ding, 2020, Site occupancy of alloying elements in γ′ phase of nickel-base single crystal superalloys, Intermetallics, 121, 10.1016/j.intermet.2020.106772 Li, 2014, Effect of solidification condition and carbon content on the morphology of MC carbide in directionally solidified nickel-base superalloys, J. Mater. Sci. Technol., 30, 1296, 10.1016/j.jmst.2014.06.010 Tin, 2003, Stabilization of thermosolutal convective instabilities in Ni-based single-crystal superalloys: carbide precipitation and Rayleigh numbers, Metall. Mater. Trans. A Phys. Metall. Mater. Sci., 34 A, 1953, 10.1007/s11661-003-0160-7 Chen, 2004, Porosity reduction by minor additions in RR2086 superalloy, Scripta Mater., 51, 155, 10.1016/j.scriptamat.2004.03.035 Wittenzellner, 2020, Microstructural investigations of Ni-based superalloys by directional solidification quenching technique, Materials, 13, 4265, 10.3390/ma13194265 Kong, 2004, Effects of minor additions on microstructure and creep performance of RR2086 SX superalloys, J. Mater. Sci., 39, 6993, 10.1023/B:JMSC.0000047543.64750.83 Cutler, 2008, Effect of minor alloying additions on the carbide morphology in a single crystal Ni-base superalloy, Scripta Mater., 58, 146, 10.1016/j.scriptamat.2007.09.050 Wang, 2013, Effect of carbon content on the recrystallization of a single crystal nickel-based superalloy, Mater. Lett., 109, 154, 10.1016/j.matlet.2013.07.073 Zhou, 2008, Effect of carbon additions on hot tearing of a second generation nickel-base superalloy, Mater. Sci. Eng., 479, 324, 10.1016/j.msea.2007.06.076 Zhao, 2021, Role of carbides on hot deformation behavior and dynamic recrystallization of hard-deformed superalloy U720Li, Mater. Sci. Eng., 815, 10.1016/j.msea.2021.141293 Cao, 2021, Influence of yttrium on purification and carbide precipitation of superalloy K4169, J. Mater. Sci. Technol., 86, 260, 10.1016/j.jmst.2021.01.049 Wei, 2010, The effects of carbon content on the microstructure and elevated temperature tensile strength of a nickel-base superalloy, Mater. Sci. Eng., 527, 3741, 10.1016/j.msea.2010.03.053 Yu, 2014, Effect of carbon addition on carbide morphology of single crystal Ni-based superalloy, Trans. Nonferrous Met. Soc. China (English Ed., 24, 339, 10.1016/S1003-6326(14)63066-1 Wei, 2011, The influence of carbon addition on carbide characteristics and mechanical properties of CM-681LC superalloy using fine-grain process, J. Alloys Compd., 509, 5708, 10.1016/j.jallcom.2011.02.146 Yu, 2010, Effect of solidification rate on MC-type carbide morphology in single crystal Ni-base superalloy AM3, Trans. Nonferrous Met. Soc. China (English Ed., 20, 1835, 10.1016/S1003-6326(09)60382-4 Liu, 1994, Effect of solidification conditions on MC carbides in a nickel-base superalloy IN 738 LC, Scripta Metall. Mater., 30, 587, 10.1016/0956-716X(94)90434-0 Wei, 2003, A study of IN-713LC superalloy grain refinement effects on microstructure and tensile properties, Mater. Chem. Phys., 80, 89, 10.1016/S0254-0584(02)00316-4 Barella, 2017, Solidification microstructure of centrifugally cast Inconel 625, China Foundry, 14, 304, 10.1007/s41230-017-7017-y Kang, 2017, Study on the castability and mechanical properties of thin-walled nickel-base superalloy, Mater. Sci. Technol., 33, 326, 10.1080/02670836.2016.1204070 Spader, 2020, A coupled, physics-based matrix-grain boundary model for creep of carbide strengthened nickel-based superalloys - II. Experimental results and model application, Mater. Sci. Eng., 769, 10.1016/j.msea.2019.138355 Liu, 2021, Microstructure and phases structure in nickel-based superalloy IN713C after solidification, Mater. Char., 182, 10.1016/j.matchar.2021.111566 Liu, 2021, Effect of cooling rate on carbides in directionally solidified nickel-based single crystal superalloy: X-ray tomography and U-net CNN quantification, J. Alloys Compd., 883, 10.1016/j.jallcom.2021.160723 Wang, 2021, Effect of withdrawal rate on precipitation characteristics of MC-type carbides in a nickel-based directionally solidified superalloy with high Re content, Vacuum, 183, 10.1016/j.vacuum.2020.109800 Shuang, 2022, Effect of Ta addition on solidification microstructure and element segregation of IN617B nickel-base superalloy, Trans. Nonferrous Met. Soc. China (English Ed., 32, 559, 10.1016/S1003-6326(22)65815-1 Bassini, 2020, Assessment of the reinforcing system and carbides evolution in hot isostatically pressed astroloy after prolonged exposure at 820°C, Mater. Sci. Eng., 773, 10.1016/j.msea.2019.138879 Yun, 2015, Effect of carbide size and spacing on the fretting wear behavior of Inconel 690 SG tube mated with SUS 409, Wear, 338–339, 252, 10.1016/j.wear.2015.06.012 Zhang, 2014, Effect of precipitated carbides on the fretting wear behavior of Inconel 600 alloy, Wear, 315, 58, 10.1016/j.wear.2014.03.012 Zhai, 2021, Recent progress on wear-resistant materials: designs, properties, and applications, Adv. Sci., 8, 1, 10.1002/advs.202003739 Xin, 2016, Microstructural evolution of subsurface on Inconel 690TT alloy subjected to fretting wear at elevated temperature, Mater. Des., 104, 152, 10.1016/j.matdes.2016.05.030 Li, 2015, Effect of grain size and hardness on fretting wear behavior of Inconel 600 alloys, Tribol. Int., 81, 215, 10.1016/j.triboint.2014.08.005 Chung, 2011, An experimental study on fretting wear behavior of cross-contacting Inconel 690 tubes, Nucl. Eng. Des., 241, 4103, 10.1016/j.nucengdes.2011.08.024 Yu, 2021, Research on the mechanism of DD6 single crystal superalloy wear resistance improvement by femtosecond laser modification, Appl. Surf. Sci. Liu, 2021, Characterization of distribution of residual stress in shot-peened layer of nickel-based single crystal superalloy DD6 by nanoindentation technique, Mech. Mater., 164 Antunes, 2006, Three-dimensional numerical simulation of Vickers indentation tests, Int. J. Solid Struct., 43, 784, 10.1016/j.ijsolstr.2005.02.048 Štamborská, 2017, Effect of anisotropic microstructure on high-temperature compression deformation of CoCrFeNi based complex concentrated alloy, Kov. Mater., 55, 369 Takagi, 2004, Measuring Young's modulus of Ni-based superalloy single crystals at elevated temperatures through microindentation, Mater. Sci. Eng., 387–389, 348, 10.1016/j.msea.2004.01.061 Krajewski, 1998, Physiso-chemical and thermophysical properties of cubic binary carbides, Cryst. Res. Technol., 33, 341, 10.1002/(SICI)1521-4079(1998)33:3<341::AID-CRAT341>3.0.CO;2-I López-de-la-Torre, 2005, Elastic properties of tantalum carbide (TaC), Solid State Commun., 134, 245, 10.1016/j.ssc.2005.01.036 Cooper, 2013, Additive layer manufacture of Inconel 625 metal matrix composites, reinforcement material evaluation, J. Mater. Process. Technol., 213, 2191, 10.1016/j.jmatprotec.2013.06.021 Zhang, 2022, Evolution of carbide precipitates in Haynes® 282 superalloy processed by wire arc additive manufacturing, J. Mater. Process. Technol., 305, 10.1016/j.jmatprotec.2022.117597 Ho, 2015, vol. 162, C412 Zhang, 2005, On the reaction between NiTi melts and crucible graphite during vacuum induction melting of NiTi shape memory alloys, Acta Mater., 53, 3971, 10.1016/j.actamat.2005.05.004 Kamyshnykova, 2018, Vacuum induction melting and solidification of TiAl-based alloy in graphite crucibles, Vacuum, 154, 218, 10.1016/j.vacuum.2018.05.017 Lapin, 2019, Vacuum induction melting and casting of TiAl-based matrix in-situ composites reinforced by carbide particles using graphite crucibles and moulds, Vacuum, 169, 10.1016/j.vacuum.2019.108930 Lapin, 2021, Effect of Ta and W additions on microstructure and mechanical properties of tilt-cast Ti-45Al-5Nb-2C alloy, Metals (Basel), 11, 2052, 10.3390/met11122052 juan Wang, 2020, Grain boundary precipitation behavior in Re-containing nickel-based directionally solidified superalloys with carbon and boron additions, Vacuum, 179 Sun, 1993, MC morphology in a directional solidified nickel-based superalloy, Mater. Lett., 17, 360, 10.1016/0167-577X(93)90126-I Huang, 2022, Solidification and segregation characteristics of Ni-based superalloy C700R-1 for ultra-supercritical steam turbine rotor, J. Alloys Compd., 912, 10.1016/j.jallcom.2022.165107 Gao, 2022, Effect of Ta addition on solidification microstructure and element segregation of IN617B nickel-base superalloy, Trans. Nonferrous Metals Soc. China, 32, 559, 10.1016/S1003-6326(22)65815-1 Zhang, 2018, Effect of minor additions on the microstructures and stress rupture properties of a directionally solidified Ni-based superalloy, Mater. Sci. Eng., 711, 303, 10.1016/j.msea.2017.11.048 Li, 2015, Effect of carbon content on the microstructure and creep properties of a 3rd generation single crystal nickel-base superalloy, Mater. Sci. Eng., 639, 732, 10.1016/j.msea.2015.05.039 Li, 2021, Solidification behavior and segregation characteristics of high W-content cast Ni-Based superalloy K416B, J. Alloys Compd., 854, 10.1016/j.jallcom.2020.156027 Zupanič, 2001, Structure of continuously cast Ni-based superalloy Inconel 713C, J. Alloys Compd., 329, 290, 10.1016/S0925-8388(01)01676-0 D'Souza, 2000, Directional and single-crystal solidification of Ni-base superalloys: Part I, The role of curved isotherms on grain selection, 31, 2877 Long, 2018, Microstructural and compositional design of Ni-based single crystalline superalloys ― A review, J. Alloys Compd., 743, 203, 10.1016/j.jallcom.2018.01.224 Wang, 2012, Effect of eutectics on plastic deformation and subsequent recrystallization in the single crystal nickel base superalloy CMSX-4, Mater. Sci. Eng., 532, 487, 10.1016/j.msea.2011.11.015 Wang, 2017, Microsegregation behavior of alloying elements in single-crystal nickel-based superalloys with emphasis on dendritic structure, Mater. Char., 127, 311, 10.1016/j.matchar.2017.02.030 Drápala, 2008 Liu, 2004, Effect of carbon additions on the microstructure in a Ni-base single crystal superalloy, Mater. Lett., 58, 2290, 10.1016/j.matlet.2004.01.038 Zhang, 2020, Effect of cooling rate upon the microstructure and mechanical properties of in-situ TiC reinforced high entropy alloy CoCrFeNi, J. Mater. Sci. Technol., 42, 122, 10.1016/j.jmst.2019.12.002 Sergi, 2022, Development of Ni-base metal matrix composites by powder metallurgy hot isostatic pressing for space applications, Adv. Powder Technol., 33, 10.1016/j.apt.2021.103411 Veerappan, 2021, Characterization and properties of silicon carbide reinforced Ni-10Co-5Cr (superalloy) matrix composite produced via powder metallurgy route, Silicon, 13, 973, 10.1007/s12633-020-00455-9 Zhao, 2004, Gamma prime coarsening and age-hardening behaviors in a new nickel base superalloy, Mater. Lett., 58, 1784, 10.1016/j.matlet.2003.10.053 Azadi, 2018, Effects of solutioning and ageing treatments on properties of Inconel-713C nickel-based superalloy under creep loading, Mater. Sci. Eng., 711, 195, 10.1016/j.msea.2017.11.038 Wu, 2021, Precipitate coarsening and its effects on the hot deformation behavior of the recently developed γ’-strengthened superalloys, J. Mater. Sci. Technol., 67, 95, 10.1016/j.jmst.2020.06.025 Baldan, 2002, Progress in Ostwald ripening theories and their applications to the γ′-precipitates in nickel-base superalloys Part II: nickel-base superalloys, J. Mater. Sci., 37, 2379, 10.1023/A:1015408116016 Lifshitz, 1961, The kinetics of precipitation from supersaturated solid solutions, J. Phys. Chem. Solid., 19, 35, 10.1016/0022-3697(61)90054-3 Baldan, 2002, Progress in Ostwald ripening theories and their applications to nickel-base superalloys. Part I: ostwald ripening theories, J. Mater. Sci., 37, 2171, 10.1023/A:1015388912729 Serin, 2004, On the influence of stress state, stress level and temperature on γ-channel widening in the single crystal superalloy CMSX-4, Mater. Sci. Eng., 387–389, 133, 10.1016/j.msea.2004.01.114 Meyers, 1994 Li, 2020, The combined influence of grain size distribution and dislocation density on hardness of interstitial free steel, J. Mater. Sci. Technol., 45, 35, 10.1016/j.jmst.2019.11.025 Goulmy, 2021, A calibration procedure for the assessment of work hardening part I: effects of the microstructure and load type, Mater. Char., 175 Goulmy, 2021, A calibration procedure for the assessment of work hardening Part II: application to shot peened IN718 parts, Mater. Char., 175 Xu, 2020, On the strengthening and embrittlement mechanisms of an additively manufactured nickel-base superalloy, Materialia, 10, 10.1016/j.mtla.2020.100657 Kozar, 2009, Strengthening mechanisms in polycrystalline multimodal nickel-base superalloys, Metall. Mater. Trans., 40A, 1588, 10.1007/s11661-009-9858-5 Zhang, 2021, Dependence on temperature of compression behavior and deformation mechanisms of nickel-based single crystal CMSX-4, J. Alloys Compd., 866, 10.1016/j.jallcom.2021.158878 Hollomon, 1945, Tensile deformation, Trans. Met. Soc. AIME., 162, 268 Ludwigson, 1971, Modified stress-strain relation for FCC metals and alloys, Metall. Trans. A, 2, 2825, 10.1007/BF02813258 Rao, 2021, Effect of microstructure on work hardening behaviour of IN-617 alloy, Mater. Sci. Eng., 800, 10.1016/j.msea.2020.140317 Zhang, 2020, Tensile properties, strain rate sensitivity and failure mechanism of single crystal superalloys CMSX-4, Mater. Sci. Eng., 782, 10.1016/j.msea.2020.139105 Liu, 2021, Microstructure evolution dependence of work-hardening characteristic in cold deformation of a difficult-to-deform nickel-based superalloy, Mater. Sci. Eng., 800, 10.1016/j.msea.2020.140280 Zhu, 2020, Plastic deformation behavior of a nickel-based superalloy on the mesoscopic scale, J. Mater. Sci. Technol., 40, 146, 10.1016/j.jmst.2019.09.020 Chan, 2011, The size effect on micro deformation behaviour in micro-scale plastic deformation, Mater. Des., 32, 198, 10.1016/j.matdes.2010.06.011