Modeling of pin shape effects in bobbin tool FSW

Parviz Asadi1, MohammadHosein Mirzaei1, Mostafa Akbari2
1Department of Mechanical Engineering, Faculty of Engineering, Imam Khomeini International University, Qazvin, Iran
2Department of Mechanical Engineering, Technical and Vocational University (TVU), Tehran, Iran

Tài liệu tham khảo

MD, 2019, Mechanical and metallurgical properties of friction stir welded dissimilar joints of AZ91 magnesium alloy and AA 6082-T6 aluminium alloy, J. Magnes. Alloy., 7, 264, 10.1016/j.jma.2018.09.004 Jaiganesh, 2017, Investigation on micro structural and mechanical properties of friction stir welded AZ91E Mg alloy, Mater. Today Proc., 4, 6704, 10.1016/j.matpr.2017.06.445 Sahoo, 2018, Microstructural modification and its effect on strengthening mechanism and yield asymmetry of in-situ TiC-TiB2/AZ91 magnesium matrix composite, Mater. Sci. Eng., A, 724, 269, 10.1016/j.msea.2018.03.060 Ahmad, 2014, Effect of temperature on the mechanical behaviour of magnesium alloy AZ91D in the range between -30 °c and 250°C, Int. J. Mech. Sci., 86, 34, 10.1016/j.ijmecsci.2014.04.010 Jia, 2017, Microstructure evolution of an AZ91D magnesium alloy subjected to intense plastic straining, J. Alloys Compd., 721, 347, 10.1016/j.jallcom.2017.06.009 Tadano, 2016, Formability of magnesium sheet with rolling texture, Int. J. Mech. Sci., 108, 72, 10.1016/j.ijmecsci.2016.01.031 Tadano, 2010, Polycrystalline behavior analysis of pure magnesium by the homogenization method, Int. J. Mech. Sci., 52, 257, 10.1016/j.ijmecsci.2009.09.022 Abdul-Latif, 2009, A new concept for producing ultrafine-grained metallic structures via an intermediate strain rate: experiments and modeling, Int. J. Mech. Sci., 51, 797, 10.1016/j.ijmecsci.2009.09.005 Akbari, 2021, Simulation and experimental investigation of multi-walled carbon nanotubes/aluminum composite fabrication using friction stir processing, Proc. Inst. Mech. Eng. Part E J. Process Mech. Eng., 235, 2165, 10.1177/09544089211034029 Asadi, 2014 Alam, 2019, Fabrication of third generation Al–Li alloy by friction stir welding: a review, Sadhana - Acad. Proc. Eng. Sci., 44, 153 Patel, 2016, Influence of tool pin profile and welding parameter on tensile strength of magnesium alloy AZ91 during FSW, Procedia Technol., 23, 558, 10.1016/j.protcy.2016.03.063 Thomas, 2003, Friction stir welding tools and developments, Weld. World, 47, 11, 10.1007/BF03266403 Kallee, 2006, Friction stir welding of lightweight materials, 173 Thomas, 2003, Friction stir welding-recent developments in tool and process technologies, Adv. Eng. Mater., 5, 485, 10.1002/adem.200300355 Thomas, 2011, 2015 Liu, 2018, Improving tensile properties of Al/Mg joint by smashing intermetallic compounds via ultrasonic-assisted stationary shoulder friction stir welding, J. Manuf. Process., 31, 552, 10.1016/j.jmapro.2017.12.022 Sun, 2017, Comparison of residual stress distributions in conventional and stationary shoulder high-strength aluminum alloy friction stir welds, J. Mater. Process. Technol., 242, 92, 10.1016/j.jmatprotec.2016.11.015 Scupin, 2015 Wang, 2018, Improving weld formability by a novel dual-rotation bobbin tool friction stir welding, J. Mater. Sci. Technol., 34, 135, 10.1016/j.jmst.2017.11.001 Thomas, 2010, Friction stir welding innovative variant for the industry techniques, 2010 Meng, 2021, Recent progress on control strategies for inherent issues in friction stir welding, Prog. Mater. Sci., 115, 100706, 10.1016/j.pmatsci.2020.100706 Zhou, 2018, Mechanical properties optimization of AZX612-Mg alloy joint by double-sided friction stir welding, J. Mater. Process. Technol., 254, 91, 10.1016/j.jmatprotec.2017.11.014 Memon, 2021, Analysis of friction stir welding tool offset on the bonding and properties of al–mg–si alloy t-joints, Materials, 14, 10.3390/ma14133604 Tutunchilar, 2012, Simulation of material flow in friction stir processing of a cast Al-Si alloy, Mater. Des., 40, 10.1016/j.matdes.2012.04.001 Akbari, 2021, Effects of different cooling conditions on friction stir processing of A356 alloy: numerical modeling and experiment, Proc. Inst. Mech. Eng. Part C J. Mech. Eng. Sci., 10.1177/09544062211045655 Asadi, 2011, Simulation and experimental investigation of FSP of AZ91 magnesium alloy, Mater. Sci. Eng., A, 528, 10.1016/j.msea.2011.05.035 Shokri, 2018, Thermomechanical modeling of friction stir welding in a Cu-DSS dissimilar joint, J. Manuf. Process., 31, 46, 10.1016/j.jmapro.2017.11.004 Asadi, 2021, Numerical modeling and experimental investigation of brass wire forming by friction stir back extrusion, Int. J. Adv. Manuf. Technol., 116, 3231, 10.1007/s00170-021-07729-5 Akbari, 2021, Modeling of material flow in dissimilar friction stir lap welding of aluminum and brass using coupled Eulerian and Lagrangian method, Int. J. Adv. Manuf. Technol., 113, 721, 10.1007/s00170-020-06541-x Asadi, 2016, Simulation of dynamic recrystallization process during friction stir welding of AZ91 magnesium alloy, Int. J. Adv. Manuf. Technol., 83 Akbari, 2016, A cellular automaton model for microstructural simulation of friction stir welded AZ91 magnesium alloy, Model. Simulat. Mater. Sci. Eng., 24, 10.1088/0965-0393/24/3/035012 Asadi, 2015, Microstructural simulation of friction stir welding using a cellular automaton method: a microstructure prediction of AZ91 magnesium alloy, Int. J. Mech. Mater. Eng., 10, 20, 10.1186/s40712-015-0048-5 Fritzsch, 2015, Improved surface properties of AZ31 and AZ91 Mg alloys due to electron beam liquid phase surface treatment, Mater. Today Proc., 2, S188, 10.1016/j.matpr.2015.05.009 Abbassi, 2016, Experimental and numerical analyses of magnesium alloy hot workability, J. Magnes. Alloy., 4, 295, 10.1016/j.jma.2016.10.004 Sevvel, 2014, Characterization of mechanical properties and microstructural analysis of friction stir welded AZ31B Mg alloy thorough optimized process parameters, Procedia Eng., 97, 741, 10.1016/j.proeng.2014.12.304 Kadian, 2017, Effect of tool pin profile on the material flow characteristics of AA6061, J. Manuf. Process., 26, 382, 10.1016/j.jmapro.2017.03.005 Djavanroodi, 2012, Designing of ECAP parameters based on strain distribution uniformity, Prog. Nat. Sci. Mater. Int., 22, 452, 10.1016/j.pnsc.2012.08.001 Tayebi, 2019, Formability analysis of dissimilar friction stir welded AA 6061 and AA 5083 blanks by SPIF process, CIRP J. Manuf. Sci. Technol., 25, 50, 10.1016/j.cirpj.2019.02.002 Tayebi, 2021, Formability study and metallurgical properties analysis of FSWed AA 6061 blank by the SPIF process, SN Appl. Sci., 3, 367, 10.1007/s42452-021-04378-x Gholizadeh, 2020, Strain-dependence of deformation microstructures in ultra-low-C IF steel deformed to high strains by torsion at elevated temperatures, Nano Mater. Sci., 2, 83, 10.1016/j.nanoms.2020.03.005 Andrade, 2021, Analysis of contact conditions and its influence on strain rate and temperature in friction stir welding, Int. J. Mech. Sci., 191, 10.1016/j.ijmecsci.2020.106095 Memon, 2021, Thermo-mechanical simulation of underwater friction stir welding of low carbon steel, Materials, 14, 10.3390/ma14174953 Mugada, 2021, Material flow and mechanical properties of friction stir welded Al-Mg-Si alloy: role of concentric circles shoulder with non-circular pins, Proc. Inst. Mech. Eng. Part C J. Mech. Eng. Sci., 235, 5487, 10.1177/0954406221989390 Tutunchilar, 2012, Eutectic Al-Si piston alloy surface transformed to modified hypereutectic alloy via FSP, Mater. Sci. Eng., A, 534, 10.1016/j.msea.2011.12.008 Sadoun, 2019, Effect of tool pin side area ratio on temperature distribution in friction stir welding, Results Phys., 15, 102814, 10.1016/j.rinp.2019.102814 Heidarzadeh, 2018, Correlation between process parameters, grain size and hardness of friction-stir-welded Cu–Zn alloys, Rare Met., 37, 388, 10.1007/s12598-016-0704-9 Jacquin, 2020, A review of microstructural changes occurring during FSW in aluminium alloys and their modelling, J. Mater. Process. Technol., 116706 Chen, 2018, Effects of pin thread on the in-process material flow behavior during friction stir welding: a computational fluid dynamics study, Int. J. Mach. Tool Manufact., 124, 12, 10.1016/j.ijmachtools.2017.09.002 Zolghadr, 2019, Formation of thermo-mechanically affected zone in friction stir welding, Mater. Res. Express, 6, 86558, 10.1088/2053-1591/ab1d25 Thomas, 2002, Friction based welding technology for aluminium, Mater. Sci. Forum, 396–402, 1543, 10.4028/www.scientific.net/MSF.396-402.1543 Thomas, 2002, Friction stir welding developments Li Jin feng, 2018, structure and mechanical property of friction-stir weld joint of 2195-T8 Al-Li alloy plate, Rare Met. Mater. Eng., 74, 780, 10.1016/S1875-5372(18)30108-5 Srinivasa Rao, 2017, Experimental study on the effect of welding parameters and tool pin profiles on the IS:65032 aluminum alloy FSW joints, Mater. Today Proc., 4, 1394, 10.1016/j.matpr.2017.01.161 Kumar, 2012, Influence of tool pin profiles on friction stir welding of copper, Mater. Manuf. Process., 27, 1414, 10.1080/10426914.2012.689455 Backlund J, 1999, Friction stir welding - weld properties and manufacturing techniques, 184 Ghate, 2020, Ductile fracture based joint formation mechanism during friction stir welding, Int. J. Mech. Sci., 168, 105293, 10.1016/j.ijmecsci.2019.105293 Jabraeili, 2021, Effect of FSW process parameters on microstructure and mechanical properties of the dissimilar AA2024 Al alloy and 304 stainless steel joints, Mater. Sci. Eng., A, 814, 140981, 10.1016/j.msea.2021.140981 Beygi, 2021, The inhibitory effect of stir zone liquefaction and eutectic-phase formation on the growth of γ/β intermetallics during dissimilar FSW of Al/Mg alloys, J. Manuf. Process., 70, 152, 10.1016/j.jmapro.2021.08.049