Mechanical performance and metallurgical characterization of ultrasonically welded dissimilar joints

Matheny, 2012 Froes, 1994, Advanced metals for aerospace and automotive use, Mater Sci Eng: A, 184, 119, 10.1016/0921-5093(94)91026-X O'brien, 1997 J. Robson, A. Panteli, C. Zhang, D. Baptiste, E. Cai, P. Prangnell, Interfacial Reaction during Dissimilar Joining of Aluminum Alloy to Magnesium and Titanium Alloys, in: ICAA13: 13th International Conference on Aluminum Alloys, Wiley Online Library, (2012) pp. 761–770. Zhao, 2013, Effect of welding energy on interface zone of Al–Cu ultrasonic welded joint, Sci Technol Weld Join, 10.1179/1362171813Y.0000000114 Sahin, 2010, Joining of aluminium and copper materials with friction welding, Int J Adv Manuf Technol, 49, 527, 10.1007/s00170-009-2443-7 Saeid, 2010, Weldability and mechanical properties of dissimilar aluminum–copper lap joints made by friction stir welding, J Alloys Compd, 490, 652, 10.1016/j.jallcom.2009.10.127 Ouyang, 2006, Microstructural evolution in the friction stir welded 6061 aluminum alloy (T6-temper condition) to copper, J Mater Process Technol, 172, 110, 10.1016/j.jmatprotec.2005.09.013 Nishihara, 2010, Effect of weld tip geometry on ultrasonic welding between steel and aluminum alloy, 419 Springer, 2011, Influence of intermetallic phases and Kirkendall-porosity on the mechanical properties of joints between steel and aluminium alloys, Mater Sci Eng: A, 528, 4630, 10.1016/j.msea.2011.02.057 Patel, 2013, Microstructure and mechanical properties of dissimilar welded Mg–Al joints by ultrasonic spot welding technique, Sci Technol Weld Join Bakavos, 2010, Mechanisms of joint and microstructure formation in high power ultrasonic spot welding 6111 aluminium automotive sheet, Mater Sci Eng: A, 527, 6320, 10.1016/j.msea.2010.06.038 Cheng, 2007, Investigation of heat generation in ultrasonic metal welding using micro sensor arrays, J Micromech Microeng, 17, 273, 10.1088/0960-1317/17/2/013 Kim, 2011, Process robustness of single lap ultrasonic welding of thin, dissimilar materials, CIRP Ann Manuf Technol, 60, 17, 10.1016/j.cirp.2011.03.016 Zhao, 2013, Insertable thin film thermocouples for in situ transient temperature monitoring in ultrasonic metal welding of battery tabs, J Manuf Process, 15, 136, 10.1016/j.jmapro.2012.10.002 Panteli, 2012, The effect of high strain rate deformation on intermetallic reaction during ultrasonic welding aluminium to magnesium, Mater Sci Eng: A, 556, 31, 10.1016/j.msea.2012.06.055 Balasundaram, 2014, Effect of zinc interlayer on ultrasonic spot welded aluminum-to-copper joints, Mater Sc Eng: A, 607, 277, 10.1016/j.msea.2014.03.135 Kulemin, 1980, The Diffusion Processes Taking Place During the Ultrasonic Welding of Copper to Aluminum. (Translation), Automat Weld, 33, 11 Yang, 2014, Microstructure evolution and mechanical properties of Cu–Al joints by ultrasonic welding, Sci Technol Weld Join, 19, 500, 10.1179/1362171814Y.0000000218 Jahn, 2007, The effect of anvil geometry and welding energy on microstructures in ultrasonic spot welds of AA6111-T4, Metall Mater Trans A, 38, 570, 10.1007/s11661-006-9087-0 Kenik, 2003, Microstructure of ultrasonic welded aluminum by orientation imaging microscopy, Microsc Microanal, 9, 720, 10.1017/S1431927603443602 Cheng, 2011, Microstructural evolution of intermetallic layer in hot-dipped aluminide mild steel with silicon addition, Surf Coat Technol, 205, 4726, 10.1016/j.surfcoat.2011.04.061 Zhang, 2016, Dissimilar ultrasonic spot welding of aerospace aluminum alloy AA2139 to titanium alloy TiAl6V4, J Mater Process Technol, 231, 382, 10.1016/j.jmatprotec.2016.01.008 Annoni, 2011, Ultrasonic metal welding of AA 6022‐T4 lap joints: part I–technological characterisation and static mechanical behaviour, Sci Technol Weld Join, 16, 107, 10.1179/1362171810Y.0000000014 Harman, 1977, The ultrasonic welding mechanism as applied to aluminum-and gold-wire bonding in microelectronics, IEEE Trans Parts Hybrids Packag, 13, 406, 10.1109/TPHP.1977.1135225 Zhang, 2014, Microstructural characterization and mechanical properties of high power ultrasonic spot welded aluminum alloy AA6111–TiAl6V4 dissimilar joints, Mater Charact, 97, 83, 10.1016/j.matchar.2014.09.001 Callister, 2010 Patel, 2014, Ultrasonic spot welding of aluminum to high-strength low-alloy steel: microstructure, tensile and fatigue properties, Metall Mater Trans A, 45, 2055, 10.1007/s11661-013-2123-y Patel, 2012, Improving weld strength of magnesium to aluminium dissimilar joints via tin interlayer during ultrasonic spot welding, Sci Technol Weld Join, 17, 342, 10.1179/1362171812Y.0000000013 Mirza, 2016, Effect of welding energy on microstructure and strength of ultrasonic spot welded dissimilar joints of aluminum to steel sheets, Mater Sci Eng: A, 668, 73, 10.1016/j.msea.2016.05.040 Haddadi, 2012, Effect of zinc coatings on joint properties and interfacial reactions in aluminum to steel ultrasonic spot welding, JOM, 64, 407, 10.1007/s11837-012-0265-9 Watanabe, 2009, Ultrasonic welding between mild steel sheet and Al–Mg alloy sheet, J Mater Process Technol, 209, 5475, 10.1016/j.jmatprotec.2009.05.006 Tsujino, 2002, Ultrasonic butt welding of aluminum, aluminum alloy and stainless steel plate specimens, Ultrasonics, 40, 371, 10.1016/S0041-624X(02)00124-5 Funamizu, 1971, Interdiffusion in the Al–Cu system, Trans Jpn Inst Met, 12, 147, 10.2320/matertrans1960.12.147 Agudo, 2007, Intermetallic Fe x Al y-phases in a steel/Al-alloy fusion weld, J Mater Sci, 42, 4205, 10.1007/s10853-006-0644-0 Chen, 2007, Effect of annealing on the interfacial structure of aluminum-copper joints, Mater Trans, 48, 1938, 10.2320/matertrans.MER2006371 Murray, 1983, The Al- Zn (Aluminum-Zinc) system, Bull Alloy Phase Diag, 4, 55, 10.1007/BF02880321 Callister, 2012 Elrefaey, 2005, Preliminary investigation of friction stir welding aluminium/copper lap joints, Weld World, 49, 93, 10.1007/BF03266481 Xu, 2016, Effect of interfacial reaction on the mechanical performance of steel to aluminum dissimilar ultrasonic spot welds, Metall Mater Trans A, 47, 334, 10.1007/s11661-015-3179-7 Haddadi, 2015, Rapid intermetallic growth under high strain rate deformation during high power ultrasonic spot welding of aluminium to steel, Mater Des, 66, 459, 10.1016/j.matdes.2014.07.001 Prangnell, 2011, Ultrasonic spot welding of aluminium to steel for automotive applications—microstructure and optimisation, Mater Sci Technol, 27, 617, 10.1179/026708310X520484 Macwan, 2015, Interfacial characterization of dissimilar joints between al/Mg/Al-trilayered clad sheet to high-strength low-alloy steel, JOM, 67, 1468, 10.1007/s11837-015-1466-9 Pražák, 1995, Dilatometric analysis and HK hardness measurement of directionally solidified AlZn eutectic specimens, Cryst Res Technol, 30, 1179, 10.1002/crat.2170300829 Lejček, 1997, Chemical aspects of brittle fracture: grain boundary segregation, Mater Sci Eng: A, 234, 283, 10.1016/S0921-5093(97)00239-6 Haddadi, 2016, Microstructure reaction control of dissimilar automotive aluminium to galvanized steel sheets ultrasonic spot welding, Mater Sci Eng: A, 678, 72, 10.1016/j.msea.2016.09.093