Laser processed calcium phosphate reinforced CoCrMo for load-bearing applications: Processing and wear induced damage evaluation

Acta Biomaterialia - Tập 66 - Trang 118-128 - 2018
Himanshu Sahasrabudhe1, Susmita Bose1, Amit Bandyopadhyay1
1W. M. Keck Biomedical Materials Research Laboratory, School of Mechanical and Materials Engineering, Washington State University, Pullman, WA 99164-2920, United States

Tài liệu tham khảo

Süry, 1978, Corrosion behavior of cast and forged cobalt-based alloys for double-alloy joint endoprostheses, J. Biomed. Mater. Res., 12, 723, 10.1002/jbm.820120512 Medley, 1996, Comparison of alloys and designs in a hip simulator study of metal on metal implants, Clin. Orthopaedics Related Res., 329, S148, 10.1097/00003086-199608001-00015 Semlitsch, 1989, The wear behavior of capsules and heads of CoCrMo casts in long-term implanted all-metal hip prostheses, Der. Orthopade, 18, 377 Urban, 2000, Dissemination of wear particles to the liver, spleen, and abdominal lymph nodes of patients with hip or knee replacement, J. Bone Joint Surg., 82, 10.2106/00004623-200004000-00002 Pritchett, 2012, Adverse reaction to metal debris: metallosis of the resurfaced hip, Current Orthopaedic Practice, 23, 50, 10.1097/BCO.0b013e3182356075 Bose, 2017, Additive manufacturing of biomaterials, Progress in Materials Science Heneghan, 2012, Ongoing problems with metal-on-metal hip implants, BMJ, 344, e1349, 10.1136/bmj.e1349 Kehler, 1999, Tribological behavior of high-density polyethylene in dry sliding contact with ion-implanted CoCrMo, Surf. Coat. Technol., 114, 19, 10.1016/S0257-8972(99)00030-4 Fisher, 2004, Wear of surface engineered metal-on-metal hip prostheses, J. Mater. Sci. - Mater. Med., 15, 225, 10.1023/B:JMSM.0000015482.24542.76 Türkan, 2006, Metal ion release from TiN coated CoCrMo orthopedic implant material, Surf. Coat. Technol., 200, 5020, 10.1016/j.surfcoat.2005.05.005 Zhang, 2015, Additive manufacturing of Ti-Si-N ceramic coatings on titanium, Appl. Surf. Sci., 346, 428, 10.1016/j.apsusc.2015.03.184 Schaaf, 2002, Laser nitriding of metals, Prog. Mater Sci., 47, 1, 10.1016/S0079-6425(00)00003-7 Ortega-Saenz, 2011, Tribological and corrosion testing of surface engineered surgical grade CoCrMo alloy, Wear, 271, 2125, 10.1016/j.wear.2010.12.062 Onate, 2001, Wear reduction effect on ultra-high-molecular-weight polyethylene by application of hard coatings and ion implantation on cobalt chromium alloy, as measured in a knee wear simulation machine, Surf. Coat. Technol., 142, 1056, 10.1016/S0257-8972(01)01074-X Mu, 2010, Effects of boronizing on mechanical and dry-sliding wear properties of CoCrMo alloy, Mater. Des., 31, 3933, 10.1016/j.matdes.2010.03.024 Alvarez-Vera, 2013, A study of the wear performance in a hip simulator of a metal–metal Co–Cr alloy with different boron additions, Wear, 301, 175, 10.1016/j.wear.2013.01.085 Alvarez-Vera, 2013, Biotribological response of Co Cr alloy with added boron under ball-on-disc tests, Wear, 301, 243, 10.1016/j.wear.2012.11.074 Dittrick, 2011, In vitro wear rate and Co ion release of compositionally and structurally graded CoCrMo-Ti6Al4V structures, Mater. Sci. Eng., C, 31, 809, 10.1016/j.msec.2010.07.009 Chen, 2005, Sliding wear behaviour of laser clad coatings based upon a nickel-based self-fluxing alloy co-deposited with conventional and nanostructured tungsten carbide–cobalt hardmetals, Wear, 259, 801, 10.1016/j.wear.2005.02.066 Tiainen, 2001, Amorphous carbon as a bio-mechanical coating—mechanical properties and biological applications, Diam. Relat. Mater., 10, 153, 10.1016/S0925-9635(00)00462-3 Ortiz, 2011, Bioactive coating on a cobalt base alloy by heat treatment, Mater. Lett., 65, 329, 10.1016/j.matlet.2010.10.023 Escobedo, 2006, Hydroxyapatite coating on a cobalt base alloy by investment casting, Scr. Mater., 54, 1611, 10.1016/j.scriptamat.2005.12.059 Sheeja, 2005, Tribological characterization of surface modified UHMWPE against DLC-coated Co–Cr–Mo, Surf. Coat. Technol., 190, 231, 10.1016/j.surfcoat.2004.02.051 Sheeja, 2001, Tribological characterisation of diamond-like carbon coatings on Co–Cr–Mo alloy for orthopaedic applications, Surf. Coat. Technol., 146, 410, 10.1016/S0257-8972(01)01425-6 Liu, 2013, Tribocorrosion behavior of DLC-coated CoCrMo alloy in simulated biological environment, Vacuum, 92, 39, 10.1016/j.vacuum.2012.11.017 Walker, 2013, Pulsed electron beam surface melting of CoCrMo alloy for biomedical applications, Wear, 301, 250, 10.1016/j.wear.2013.02.002 Martínez, 2013, In vitro bioactivity and biocompatibility of a Co–Cr–Mo alloy after heat treatment in contact with different bioactive systems, Ceram. Int., 39, 2003, 10.1016/j.ceramint.2012.08.052 Xin, 2012, In vitro biocompatibility of Co–Cr alloy fabricated by selective laser melting or traditional casting techniques, Mater. Lett., 88, 101, 10.1016/j.matlet.2012.08.032 Balla, 2008, Engineered Porous Metals for Implants, JOM, 60, 45, 10.1007/s11837-008-0059-2 España, 2010, Design and fabrication of CoCrMo alloy based novel structures for load bearing implants using laser engineered net shaping.“, Mater. Sci. Eng., C, 30, 50, 10.1016/j.msec.2009.08.006 Xue, 2007, Processing and biocompatibility evaluation of laser processed porous titanium, Acta Biomaterialia, 3, 1007, 10.1016/j.actbio.2007.05.009 ASTM G133-05(2010), Standard Test Method for Linearly Reciprocating Ball-on-Flat Sliding Wear, ASTM International, West Conshohocken, PA, 2010, www.astm.org. Matković, 2004, Effects of Ni and Mo on the microstructure and some other properties of Co–Cr dental alloys, J. Alloy. Compd., 366, 293, 10.1016/j.jallcom.2003.07.004 Salinas-Rodriguez, 1996, Deformation behavior of low-carbon Co-Cr-Mo alloys for low-friction implant applications, J. Biomed. Mater. Res., 31, 409, 10.1002/(SICI)1097-4636(199607)31:3<409::AID-JBM16>3.0.CO;2-D Balagna, 2012, Characterization of Co–Cr–Mo alloys after a thermal treatment for high wear resistance, Mater. Sci. Eng., C, 32, 1868, 10.1016/j.msec.2012.05.003 Hiromoto, 2005, Microstructure and corrosion behaviour in biological environments of the new forged low-Ni Co–Cr–Mo alloys, Biomaterials, 26, 4912, 10.1016/j.biomaterials.2005.01.028 Wang, 2010, Microstructure analysis of plasma nitrided cast/forged CoCrMo alloys, Surf. Coat. Technol., 205, 2654, 10.1016/j.surfcoat.2010.10.031 Balla, 2012, Laser processed TiN reinforced Ti6Al4V composite coatings, J. Mech. Behav. Biomed. Mat., 6, 9, 10.1016/j.jmbbm.2011.09.007 Bandyopadhyay, 2016, Calcium phosphate–titanium composites for articulating surfaces of load-bearing implants, J. Mech. Behavior Biomed. Mater., 57, 280, 10.1016/j.jmbbm.2015.11.022 Doni, 2013, Dry sliding and tribocorrosion behaviour of hot pressed CoCrMo biomedical alloy as compared with the cast CoCrMo and Ti6Al4V alloys, Mater. Des., 52, 47, 10.1016/j.matdes.2013.05.032 Cawley, 2003, A tribological study of cobalt chromium molybdenum alloys used in metal-on-metal resurfacing hip arthroplasty, Wear, 255, 999, 10.1016/S0043-1648(03)00046-2 Smith, 1999, An evaluation of the tribological performance of zirconia and CoCrMo femoral heads, J. Mater. Sci., 34, 5159, 10.1023/A:1004737526529 Saikko, 2001, Wear simulation of total hip prostheses with polyethylene against CoCr, alumina and diamond-like carbon, Biomaterials, 22, 1507, 10.1016/S0142-9612(00)00306-9 Gonzalez-Mora, 2009, Wear tests in a hip joint simulator of different CoCrMo counterfaces on UHMWPE, Mater. Sci. Eng., C, 29, 153, 10.1016/j.msec.2008.06.006 Hesketh, 2014, The composition of tribofilms produced on metal-on-metal hip bearings, Biomaterials, 35, 2113, 10.1016/j.biomaterials.2013.11.065 Wimmer, 2010, Wear mechanisms in metal-on-metal bearings: the importance of tribochemical reaction layers, J. Orthop. Res., 28, 436 Sun, 2009, Microabrasion–corrosion of cast CoCrMo alloy in simulated body fluids, Tribol. Int., 42, 99, 10.1016/j.triboint.2008.05.005 Milošev, 2003, The composition of the surface passive film formed on CoCrMo alloy in simulated physiological solution, Electrochimica Acta, 48, 2767, 10.1016/S0013-4686(03)00396-7 Sebastiani, 2012, Wear mechanisms and in-service surface modifications of a Stellite 6B Co–Cr alloy, Wear, 290, 10, 10.1016/j.wear.2012.05.027 Büscher, 2005, Subsurface microstructure of metal-on-metal hip joints and its relationship to wear particle generation, J. Biomed. Mater. Res. B Appl. Biomater., 72, 206, 10.1002/jbm.b.30132 Neville, 2002, A comparison of boundary wear film formation on steel and a thermal sprayed Co/Cr/Mo coating under sliding conditions, Wear, 252, 227, 10.1016/S0043-1648(01)00863-8 Roy, 2008, Laser processing of bioactive tricalcium phosphate coating on titanium for load-bearing implants, Acta Biomater., 4, 324, 10.1016/j.actbio.2007.09.008 Sahasrabudhe, 2016, Laser processing of in situ TiN/Ti composite coating on titanium, J. Mech. Behavior Biomed. Mater., 53, 239, 10.1016/j.jmbbm.2015.08.013 Reclaru, 2005, Electrochemical corrosion and metal ion release from Co-Cr-Mo prosthesis with titanium plasma spray coating, Biomaterials, 26, 4747, 10.1016/j.biomaterials.2005.01.004 Metikoš-Huković, 2006, Influence of alloying elements on the corrosion stability of CoCrMo implant alloy in Hank’s solution, Acta Biomater., 2, 693, 10.1016/j.actbio.2006.06.002 Gispert, 2006, Friction and wear mechanisms in hip prosthesis: Comparison of joint materials behaviour in several lubricants, Wear, 260, 149, 10.1016/j.wear.2004.12.040