Integrated sugarcane farming and sugar milling with selective fermentation: A simulation-based approach

Journal of Cleaner Production - Tập 236 - Trang 117521 - 2019
Kotaro Ouchida1, Yasuhiro Fukushima2, Satoshi Ohara3, Akira Sugimoto3, Taiichiro Hattori4, Yoshifumi Terajima5, Tatsuya Okubo1, Yasunori Kikuchi1,6,7
1Dept. of Chemical System Engineering, The University of Tokyo, 7-3-1 Hongo, Bunkyo-ku, Tokyo, 113-8656, Japan
2Dept. of Chemical Engineering, Tohoku University, 6-6 Aramaki-aza-aoba, Aoba-ku, Sendai, 980-8579, Japan
3Asahi Group Holdings, 1-1-21 Midori, Moriya-shi, Ibaraki, 302-0106, Japan
4Tanegashima Sugarcane Breeding Site, Kyushu Okinawa Agricultural Research Center, National Agriculture and Food Research Organization (NARO), 1742-1 Anno, Nishinoomote, Kagoshima, 891-3102, Japan
5Japan International Research Center for Agricultural Sciences, 1091-1 Maezato-kawarahara, Ishigaki-shi, Okinawa, 907-0002, Japan
6Presidential Endowed Chair for Platinum Society, The University of Tokyo, 7-3-1 Hongo, Bunkyo-ku, Tokyo, 113-0033, Japan
7Integrated Research System for Sustainability Science, The University of Tokyo Institutes for Advanced Study, 7-3-1 Hongo, Bunkyo-ku, Tokyo, 113-8654, Japan

Tài liệu tham khảo

Agriculture and Livestock Industries Corporation, 2018 Biegler, 1997 Bischoff, 2008, Registration of “L 79-1002” sugarcane, J. Plant Registrations, 2, 211, 10.3198/jpr2007.12.0673crc Chapman, 2012, Plant adaptation to climate change-opportunities and priorities in breeding, Crop Pasture Sci., 63, 251, 10.1071/CP11303 Cherubini, 2010, The biorefinery concept: using biomass instead of oil for producing energy and chemicals, Energy Convers. Manag., 51, 1412, 10.1016/j.enconman.2010.01.015 Eggleston, 2002, Deterioration of cane juice—sources and indicators, Food Chem., 78, 95, 10.1016/S0308-8146(01)00390-9 Farinas, 2018, Enzymatic conversion of sugarcane lignocellulosic biomass as a platform for the production of ethanol, enzymes and nanocellulose, J. Renew. Mater., 6, 203, 10.7569/JRM.2017.6341578 Food and Agriculture Organization, 2011, 10.18356/ca0215ed-en Furlan, 2012, Assessing the production of first and second generation bioethanol from sugarcane through the integration of global optimization and process detailed modeling, Comput. Chem. Eng., 43, 1, 10.1016/j.compchemeng.2012.04.002 Gheewala, 2011, Sustainability assessment of a biorefinery complex in Thailand, Sustain. Times, 3, 518, 10.3390/su3030518 Gnansounou, 2015, Comparative techno-economic assessment and LCA of selected integrated sugarcane-based biorefineries, Bioresour. Technol., 196, 364, 10.1016/j.biortech.2015.07.072 Goglio, 2018, Development of Crop.LCA, an adaptable screening life cycle assessment tool for agricultural systems: a Canadian scenario assessment, J. Clean. Prod., 172, 3770, 10.1016/j.jclepro.2017.06.175 Gopinath, 2018, A circular framework for the valorisation of sugar industry wastes: review on the industrial symbiosis between sugar, construction and energy industries, J. Clean. Prod., 203, 89, 10.1016/j.jclepro.2018.08.252 Hoang, 2015, Potential for genetic improvement of sugarcane as a source of biomass for biofuels, Front. Bioeng. Biotechnol., 3, 1, 10.3389/fbioe.2015.00182 Humbird, 2011 Ingrao, 2018, The potential roles of bio-economy in the transition to equitable, sustainable, post fossil-carbon societies: findings from this virtual special issue, J. Clean. Prod., 204, 471, 10.1016/j.jclepro.2018.09.068 Jackson, 2010, Use and improvement of sugarcane germplasm, ACIAR Final Rep, 11, 1 Kato, 2015, Development of flocculent Saccharomyces cerevisiae strain GYK-10 for the selective fermentation of glucose/fructose in sugar mills, J. Biosci. Bioeng., 122, 58, 10.1016/j.jbiosc.2015.12.012 Kikuchi, 2013, Environmental performance of biomass-derived chemical production: a case study on sugarcane-derived polyethylene, J. Chem. Eng. Jpn., 46, 319, 10.1252/jcej.12we227 Kikuchi, 2016, Industrial symbiosis centered on a regional cogeneration power plant utilizing available local resources: a case study of Tanegashima, J. Ind. Ecol., 20, 276, 10.1111/jiec.12347 Kikuchi, 2017, Greenhouse gas emissions and socioeconomic effects of biomass-derived products based on structural path and life cycle analyses: a case study of polyethylene and polypropylene in Japan, J. Clean. Prod., 167, 289, 10.1016/j.jclepro.2017.08.179 Kikuchi, 2017, Retrofit energy integration for selective fermentation in cane sugar mills under hot/cold energy availability, J. Chem. Eng. Jpn., 50, 297, 10.1252/jcej.16we130 Kyushu Okinawa Agricultural Research Center, National Agriculture and Food Research Organization, 2013 Lozano-Moreno, 2019, Biomass logistics and environmental impact modelling for sugar-ethanol production, J. Clean. Prod., 210, 317, 10.1016/j.jclepro.2018.10.310 Ministry of Agriculture, Forestry and Fisheries of Land, Japan, 2014, vol. 498, 191 Miret, 2016, Design of bioethanol green supply chain: comparison between first and second generation biomass concerning economic, environmental and social criteria, Comput. Chem. Eng., 85, 16, 10.1016/j.compchemeng.2015.10.008 Mohsenzadeh, 2017, Bioethylene production from ethanol: a review and techno-economical evaluation, Chem. Bio. Eng. Rev., 4, 75 Nguyen, 2015, A new approach for the design and assessment of bio-based chemical processes toward sustainability, Ind. Eng. Chem. Res., 54, 5494, 10.1021/ie503846q OECD/Food and Agriculture Organization of the United Nations, 2018 Ohara, 2009, Reduction in greenhouse gas emissions from process retrofitting and cultivar improvement in combined sugar-ethanol production from sugarcane, J. Life Cycle Assess. Jpn., 5, 439, 10.3370/lca.5.439 Ohara, 2012, Rethinking the cane sugar mill by using selective fermentation of reducing sugars by Saccharomyces dairenensis, prior to sugar crystallization, Biomass Bioenergy, 42, 78, 10.1016/j.biombioe.2012.03.024 Ohara, 2013, Selective ethanol production from reducing sugars in a saccharide mixture, J. Biosci. Bioeng., 115, 540, 10.1016/j.jbiosc.2012.11.010 Ohara, 2018, Pilot scale demonstration of technologies for enhancing production of sugar and ethanol from sugarcane, Kagaku Kogaku Ronbunshu, 44, 260, 10.1252/kakoronbunshu.44.260 Ohara, 2019, Reduction of greenhouse gas emissions in the introduction of inversion system to produce sugar and ethanol from sugarcane, J. Life Cycle Assess. Jpn., 15, 86, 10.3370/lca.15.86 Ouchida, 2017, Integrated design of agricultural and industrial processes: a case study of combined sugar and ethanol production, AIChE J., 63, 560, 10.1002/aic.15374 Ouchida, 2017, Simulation-based analysis for operational decision support on scheduling in sugar crystallization considering quality of molasses and syrup, Comput. Aided Chem. Eng., 40, 1807, 10.1016/B978-0-444-63965-3.50303-2 Ouchida, 2018, Implementation analysis of bagasse power plants considering technology options on sugarcane cultivars and power plants (in Japanese), Kagaku Kogaku Ronbunshu, 44, 113, 10.1252/kakoronbunshu.44.113 Paris, 2016, A review of waste products utilized as supplements to Portland cement in concrete, J. Clean. Prod., 121, 1, 10.1016/j.jclepro.2016.02.013 Pellegrini, 2011, Combined production of sugar, ethanol and electricity: thermoeconomic and environmental analysis and optimization, Energy, 36, 3704, 10.1016/j.energy.2010.08.011 Pereira, 2015, Life cycle assessment of butanol production in sugarcane biorefineries in Brazil, J. Clean. Prod., 96, 557, 10.1016/j.jclepro.2014.01.059 Qudsieh, 2001, Physico-chemical changes in sugarcane (Saccharum officinarum var yellow cane) and the extracted juice at different portions of the stem during development and maturation, Food Chem., 75, 131, 10.1016/S0308-8146(00)00294-6 Ramjeawon, 2008, Life cycle assessment of electricity generation from bagasse in Mauritius, J. Clean. Prod., 16, 1727, 10.1016/j.jclepro.2007.11.001 Rao, 2009, Diversification of breeding program to develop multipurpose sugarcane cultivars, Sugar Technol., 11, 77, 10.1007/s12355-009-0014-8 Rao, 2007, New sugarcane varieties and year round sugar and ethanol production with bagasse based cogeneration in Barbados and Guyana, Proc. Int. Soc. Sugar Cane Technol., 26, 1169 Rein, 2007 Renouf, 2018, Customised life cycle assessment tool for sugarcane (CaneLCA) – a development in the evaluation of alternative agricultural practices, Int. J. Life Cycle Assess., 23, 2150, 10.1007/s11367-018-1442-z Rize-Mercado, 2012, Sustainability indicators for chemical processes: II. Data needs, Ind. Eng. Chem. Res., 51, 2329, 10.1021/ie200755k Saito, 2000 Scheiterle, 2018, From commodity-based value chains to biomass-based value webs: the case of sugarcane in Brazil's bioeconomy, J. Clean. Prod., 172, 3851, 10.1016/j.jclepro.2017.05.150 Solomon, 2009, Post-harvest deterioration of sugarcane, Sugar Technol., 11, 109, 10.1007/s12355-009-0018-4 Soltanian, 2019, Exergoeconomic analysis of lactic acid and power cogeneration from sugarcane residues through a biorefinery approach, Renew. Energy, 143, 872, 10.1016/j.renene.2019.05.016 Tay, 2011, Fuzzy optimization approach for the synthesis of a sustainable integrated biorefinery, Ind. Eng. Chem. Res., 50, 1652, 10.1021/ie1011239 The Chemical Daily, 2015 Tilman, 2002, Agricultural sustainability and intensive production practices, Nature, 418, 671, 10.1038/nature01014 Tilman, 2011, Global food demand and the sustainable intensification of agriculture, Proc. Natl. Acad. Sci. Unit. States Am., 108, 20260, 10.1073/pnas.1116437108 Tsiropoulos, 2015, Life cycle impact assessment of bio-based plastics from sugarcane ethanol, J. Clean. Prod., 90, 114, 10.1016/j.jclepro.2014.11.071 2015 Vukov, 1965, Kinetic aspects of sucrose hydrolysis, Int. Sugar J., 67, 172 Yamane, 1967