Influence of ultrasonic vibration on molten pool behavior and deposition layer forming morphology for wire and arc additive manufacturing

Feilong Ji1,2,3, Xunpeng Qin1,2,3, Zeqi Hu1,2,3, Xiaochen Xiong1,2,3, Mao Ni1,2,3, Mengwu Wu1,2,3
1School of Automotive Engineering, Wuhan University of Technology, Wuhan 430070, China
2Hubei Key Laboratory of Advanced Technology for Automotive Components, Wuhan, 430070, China
3Hubei Collaborative Innovation Center for Automotive Components Technology, Wuhan, 430070, China

Tài liệu tham khảo

Cunningham, 2018, Invited review article: strategies and processes for high quality wire arc additive manufacturing, Addit. Manuf., 22, 672 Wu, 2018, A review of the wire arc additive manufacturing of metals: properties, defects and quality improvement, J. Manuf. Process., 35, 127, 10.1016/j.jmapro.2018.08.001 Xia, 2021, Modelling and prediction of surface roughness in wire arc additive manufacturing using machine learning, J. Intell. Manuf., 1 Laghi, 2021, On the influence of the geometrical irregularities in the mechanical response of wire-and-arc additively manufactured planar elements, J. Constr. Steel Res., 178, 10.1016/j.jcsr.2020.106490 Ermakova, 2020, Investigation of mechanical and fracture properties of wire and arc additively manufactured low carbon steel components, Theor. Appl. Fract. Mech., 109, 10.1016/j.tafmec.2020.102685 Gisario, 2019, Metal additive manufacturing in the commercial aviation industry: a review, J. Manuf. Syst., 53, 124, 10.1016/j.jmsy.2019.08.005 Hinojos, 2016, Joining of inconel 718 and 316 stainless steel using electron beam melting additive manufacturing technology, Mater. Des., 94, 17, 10.1016/j.matdes.2016.01.041 Wu, 2019, Comparative study of 316L depositions by two welding current processes, Mater. Manuf. Process., 34, 1502, 10.1080/10426914.2019.1643473 Xue, 2021, Dynamic response of Ti-6.5Al-1Mo-1V-2Zr-0.1B alloy fabricated by wire arc additive manufacturing, 800 Wang, 2017, Arc characteristics in double-pulsed VP-GTAW for aluminum alloy, J. Mater. Process. Technol., 249, 89, 10.1016/j.jmatprotec.2017.05.027 Ho, 2019, On the origin of microstructural banding in Ti-6Al4V wire-arc based high deposition rate additive manufacturing, Acta Mater., 166, 306, 10.1016/j.actamat.2018.12.038 Wang, 2018, Grain morphology evolution and texture characterization of wire and arc additive manufactured Ti-6Al-4V, J. Alloys Compd., 768, 97, 10.1016/j.jallcom.2018.07.235 Zhang, 2019, Additive manufacturing of ultrafine-grained high-strength titanium alloys, Nature, 576, 10.1038/s41586-019-1783-1 Bermingham, 2015, Controlling the microstructure and properties of wire arc additive manufactured Ti-6Al-4V with trace boron additions, Acta Mater., 91, 289, 10.1016/j.actamat.2015.03.035 Wang, 2020, Numerical simulation and experimental investigation of the preparation of aluminium alloy 2A50 semi-solid billet by electromagnetic stirring, Materials, 13, 10.3390/ma13235470 Hu, 2021, Effects on microstructural refinement of mechanical properties in steel-copper joints laser welded with alternating magnetic field augmentation, Mater. Charact., 175, 10.1016/j.matchar.2021.111059 Marinelli, 2020, Grain refinement in an unalloyed tantalum structure by combining wire+arc additive manufacturing and vertical cold rolling, Addit. Manuf., 32 McAndrew, 2018, Interpass rolling of Ti-6Al-4V wire + arc additively manufactured features for microstructural refinement, Addit. Manuf., 21, 340 Pfeiffer, 2019, On the correlation of hammer-peened surfaces and process, material and geometry parameters Todaro, 2020, Grain structure control during metal 3D printing by high-intensity ultrasound, Nat. Commun., 11, 142, 10.1038/s41467-019-13874-z Manogharan, 2016, Experimental study of disruption of columnar grains during rapid solidification in additive manufacturing, Jom, 68, 842, 10.1007/s11837-015-1800-2 Chen, 2020, Effect of ultrasonic vibration and Interpass temperature on microstructure and mechanical properties of Cu-8Al-2Ni-2Fe-2Mn alloy fabricated by wire arc additive manufacturing, Metals, 10, 10.3390/met10020215 Ning, 2016, Microstructures and mechanical properties of Fe-Cr stainless steel parts fabricated by ultrasonic vibration-assisted laser engineered net shaping process, Mater. Lett., 179, 61, 10.1016/j.matlet.2016.05.055 Wang, 2020, Ultrasonic vibration-assisted laser engineered net shaping of Inconel 718 parts: effects of ultrasonic frequency on microstructural and mechanical properties, J. Mater. Process. Technol., 276, 10.1016/j.jmatprotec.2019.116395 Ning, 2018, Ultrasonic vibration-assisted laser engineered net shaping of inconel 718 parts: microstructural and mechanical characterization, J. Manuf. Sci. Eng., 140, 10.1115/1.4039441 Hu, 2008, Weld pool dynamics and the formation of ripples in 3D gas metal arc welding, Int. J. Heat Mass Transf., 51, 2537, 10.1016/j.ijheatmasstransfer.2007.07.042 Wang, 2021, Numerical analysis of internal flow of molten pool in pulsed gas tungsten arc welding using a fully coupled model with free surface, Int. J. Heat Mass Transf., 165, 10.1016/j.ijheatmasstransfer.2020.120572 Hu, 2017, Understanding and overcoming of abnormity at start and end of the weld bead in additive manufacturing with GMAW, Int. J. Adv. Manuf. Technol., 95, 2357 Hu, 2021, Molten pool behaviors and forming appearance of robotic GMAW on complex surface with various welding positions, J. Manuf. Process., 64, 1359, 10.1016/j.jmapro.2021.02.061 Yuan, 2021, Grain refining of Ti-6Al-4V alloy fabricated by laser and wire additive manufacturing assisted with ultrasonic vibration, Ultrason. Sonochem., 73, 10.1016/j.ultsonch.2021.105472 Goldak, 1984, A new finite element model for welding heat sources, Metall. Trans. B, 15, 299, 10.1007/BF02667333 Liu, 2019, Effect of ultrasonic power on porosity, microstructure, mechanical properties of the aluminum alloy joint by ultrasonic assisted laser-MIG hybrid welding, Opt. Laser Technol., 119, 10.1016/j.optlastec.2019.105619 Yuan, 2016, Grain refining by ultrasonic stirring of the weld pool, Acta Mater., 106, 144, 10.1016/j.actamat.2016.01.016 Feng, 2018, Numerical simulation of non-dendritic structure formation in mg-Al alloy solidified with ultrasonic field, Ultrason. Sonochem., 40, 113, 10.1016/j.ultsonch.2017.07.006 Wang, 2019, In situ high speed imaging study and modelling of the fatigue fragmentation of dendritic structures in ultrasonic fields, Acta Mater., 165, 388, 10.1016/j.actamat.2018.11.053 Sen, 2016, Grinding of magnetite using a waterjet driven cavitation cell, Powder Technol., 297, 34, 10.1016/j.powtec.2016.04.020 Brennen, 2014 Jamshidi, 2013, Dissipation of ultrasonic wave propagation in bubbly liquids considering the effect of compressibility to the first order of acoustical Mach number, Ultrasonics, 53, 842, 10.1016/j.ultras.2012.12.004 Yang, 2018, Ultrasonic vibration assisted tungsten inert gas welding of dissimilar magnesium alloys, J. Mater. Sci. Technol., 34, 2240, 10.1016/j.jmst.2018.06.009 Lai, 2017, Ultrasonic-assisted fluxless reactive bonding of Mg/Al dissimilar alloy using Zn–Al solder in air, Sci. Technol. Weld. Join., 23, 19, 10.1080/13621718.2017.1314121