In situ detection of oil leakage by new self-sensing nanocomposite sensor containing MWCNTs

Mohammed Al-Bahrani1,2,3, Alistair Cree2
1Iraqi Ministry of Oil, Baghdad, Iraq
2School of Engineering, University of Plymouth, Plymouth, UK
3Research and Studies Unit, Al-Mustaqbal University College, Hillah, Iraq

Tóm tắt

One of the ever-existing concerns for operators in the oilfield industry is the integrity of the equipment used. Thus, in this crucial sector, an essential task involves developing extremely sensitive, reliable, and cost-effective techniques to detect and monitor oil spills. On this basis, the focus of this study is the creation and examination of the electrical resistance differences of novel self-sensing nanocomposite sensors used in distinct contexts to detect oil leaks. The technique integrates electrically conductive multi-walled carbon nanotubes (MWCNTs), with varying concentrations between 0 and 2.0 wt% and thicknesses, into elastomer polymer ethylene-propylene diene rubbers (EPDM). Initially, scanning electron microscopy and XRD test were used for examining dispersions. From the results, good distribution and homogeneity of the MWCNTs are observed. Such results are consistent with the decreased electric resistance that happens when there is an increase in the sensor’s thickness and the MWCNTs concentration. Also, it has been noted that nanocomposites’ piezoresistive characteristics principally rely on the sensor thickness and the concentration of the MWCNTs. For the sample with low thickness and volume fraction, a higher degree of resistance change is noted, resulting in a gauge factor of 13.41. Also, the impact of viscosity and temperature are addressed. When the MWCNTs concentration is lower, the sensors show higher levels of sensitivity to viscosity and temperature. Such observations imply that when oil spills, it tends to move in the direction of the EPDM matrix/filler interfaces. Following the sensor’s swelling, the MWCNTs network is pushed to disintegrate, leading to a dramatic escalation in the sensor’s electrical resistance.

Từ khóa


Tài liệu tham khảo

Akhtar M, Qamar SZ, Pervez T (2012) Swelling elastomer applications in oil and gas industry. J Trends Dev Mach Assoc Technol 16(1):71–74

Al-Bahrani M, Cree A (2019) A simple criterion to evaluate the degree of damage in composite materials after sudden impact loads by exploiting the MWCNTs piezoresistive property. Carbon 150:505–517

Al-Bahrani M, Aljuboury M, Cree A (2018) Damage sensing and mechanical properties of laminate composite based MWCNTs under anticlastic test. Mater Res Express 6(3):35704–35704

Al-Bahrani M, Bouaissi A, Cree A (2019a) Mechanical and electrical behaviors of self-sensing nanocomposite-based MWCNTs material when subjected to twist shear load. Mech Adv Mater Struct 28(14):1488–1497. https://doi.org/10.1080/15376494.2019.1681038

Al-Bahrani M, Gombos ZJ, Cree A (2019b) Investigation of the constancy of the MWCNTs on the fibres surface for manufactured self-sensing composites. Compos B Eng 173:106998–106998

Bao W et al (2012) Tunneling resistance and its effect on the electrical conductivity of carbon nanotube nanocomposites. J Appl Phys 111(9):093726

Bauhofer W, Kovacs JZ (2009) A review and analysis of electrical percolation in carbon nanotube polymer composites. Compos Sci Technol 69(10):1486–1498

Bouhamed A et al (2017) Assessing the electrical behaviour of MWCNTs/epoxy nanocomposite for strain sensing. Compos B Eng 128:91–99

Cao X et al (2017) Strain sensing behaviors of epoxy nanocomposites with carbon nanotubes under cyclic deformation. Polymer 112:1–9

Ceylan D et al (2009) Evaluation of butyl rubber as sorbent material for the removal of oil and polycyclic aromatic hydrocarbons from seawater. Environ Sci Technol 43(10):3846–3852

Christ JF et al (2017) 3D printed highly elastic strain sensors of multiwalled carbon nanotube/thermoplastic polyurethane nanocomposites. Mater Des 131:394–401

El-Shiekh T (2010) Leak detection methods in transmission pipelines. Energy Sources Part A Recovery Util Environ Eff 32(8):715–726

El-Tantawy F (2002) New double negative and positive temperature coefficients of conductive EPDM rubber TiC ceramic composites. Eur Polym J 38(3):567–577

Fingas M, Brown C (2014) Review of oil spill remote sensing. Mar Pollut Bull 83(1):9–23

Fingas M, Brown CE (2018) A review of oil spill remote sensing. Sensors 18(1):91

Fogel M et al (2015) Thermal, rheological and electrical analysis of MWCNTs/epoxy matrices. Compos Sci Technol 110:118–125

Gkikas G, Barkoula NM, Paipetis AS (2012) Effect of dispersion conditions on the thermo-mechanical and toughness properties of multi walled carbon nanotubes-reinforced epoxy. Compos B Eng 43(6):2697–2705

Gong S, Zhu Z, Meguid S (2014) Carbon nanotube agglomeration effect on piezoresistivity of polymer nanocomposites. Polymer 55(21):5488–5499

Hu L et al (2009) Highly stretchable, conductive, and transparent nanotube thin films. Appl Phys Lett 94(16):161108

Hu N et al (2010) Investigation on sensitivity of a polymer/carbon nanotube composite strain sensor. Carbon 48(3):680–687

Hu N et al (2011a) Piezoresistive strain sensors made from carbon nanotubes based polymer nanocomposites. Sensors 11:10691–10723

Hu N et al (2011b) Piezoresistive strain sensors made from carbon nanotubes based polymer nanocomposites. Sensors 11(11):10691–10723

Kanoun O et al (2014) Flexible carbon nanotube films for high performance strain sensors. Sensors 14(6):10042–10071

Kanoun O et al (2021) Review on conductive polymer/CNTs nanocomposites based flexible and stretchable strain and pressure sensors. Sensors 21(2):341

Karadeniz ZH, Kumlutas D (2007) A numerical study on the coefficients of thermal expansion of fiber reinforced composite materials. Compos Struct 78(1):1–10

Lang X et al (2018) A small leak localization method for oil pipelines based on information fusion. IEEE Sens J 18(15):6115–6122

Lee D et al (2011) Microfabrication and characterization of spray-coated single-wall carbon nanotube film strain gauges. Nanotechnology 22(45):455301–455301

Li C, Thostenson ET, Chou T-W (2007) Dominant role of tunneling resistance in the electrical conductivity of carbon nanotube-based composites. Appl Phys Lett 91(22):223114

Liu H et al (2016) Electrically conductive strain sensing polyurethane nanocomposites with synergistic carbon nanotubes and graphene bifillers. Nanoscale 8(26):12977–12989

Mittal G et al (2015) A review on carbon nanotubes and graphene as fillers in reinforced polymer nanocomposites. J Ind Eng Chem 21:11–25

Mohiuddin M, Van Hoa S (2011) Electrical resistance of CNT-PEEK composites under compression at different temperatures. Nanoscale Res Lett 6(1):419–419

Mozaffari S et al (2021) Lab-on-a-chip systems in asphaltene characterization: a review of recent advances. Energy Fuels 35(11):9080–9101

Myles A (2011) Permanent Leak Detection on Pipes using a Fibre Optic Based Continuous Sensor Technology. In Proceedings of Pipelines Conference 2011: A Sound Conduit for Sharing Solutions, WA, USA, pp 744–754

Oliva-Avilés A, Avilés F, Sosa V (2011) Electrical and piezoresistive properties of multi-walled carbon nanotube/polymer composite films aligned by an electric field. Carbon 49(9):2989–2997

Park M, Kim H, Youngblood JP (2008) Strain-dependent electrical resistance of multi-walled carbon nanotube/polymer composite films. Nanotechnology 19(5):55705–55705

Perets Y et al (2017) The electrical properties of hybrid composites based on multiwall carbon nanotubes with graphite nanoplatelets. Nanoscale Res Lett 12(1):406–406

Qamar S et al (2009) Mechanical testing and characterization of a swelling elastomer. J Elastomers Plast 41(5):415–431

Qiu J et al (2007) Carbon nanotube integrated multifunctional multiscale composites. Nanotechnology 18(27):275708–275708

Rahman R, Servati P (2012) Effects of inter-tube distance and alignment on tunnelling resistance and strain sensitivity of nanotube/polymer composite films. Nanotechnology 23(5):55703–55703

Rennhofer H, Zanghellini B (2021) Dispersion state and damage of carbon nanotubes and carbon nanofibers by ultrasonic dispersion: a review. Nanomaterials 11(6):1469

Sahoo NG et al (2010) Polymer nanocomposites based on functionalized carbon nanotubes. Prog Polym Sci 35(7):837–867

Sanli A et al (2016) Piezoresistive characterization of multi-walled carbon nanotube-epoxy based flexible strain sensitive films by impedance spectroscopy. Compos Sci Technol 122:18–26

Saw L et al (2012) Transparent, electrically conductive, and flexible films made from multiwalled carbon nanotube/epoxy composites. Compos B Eng 43(8):2973–2979

Socher R et al (2012) The influence of matrix viscosity on MWCNT dispersion and electrical properties in different thermoplastic nanocomposites. Polymer 53(2):495–504

Spitalsky Z et al (2010) Carbon nanotube–polymer composites: chemistry, processing, mechanical and electrical properties. Prog Polym Sci 35(3):357–401

Srivastava RK et al (2011) The strain sensing and thermal–mechanical behavior of flexible multi-walled carbon nanotube/polystyrene composite films. Carbon 49(12):3928–3936

Starkova O et al (2015) Strain-dependent electrical resistance of epoxy/MWCNT composite after hydrothermal aging. Compos Sci Technol 117:107–113

Tu Y, Chen H (1999) Design of oil pipeline leak detection and communication system based on optical fiber technology. In Proceeding SPIE 3737, Design and Engineering of Optical Systems II. https://doi.org/10.1117/12.360054

Wang X, Zhang G (2008) PTC effect of carbon fiber filled EPDM rubber composite. J Mater Sci Mater Electron 19(11):1105–1108

Wang F et al (2017a) Pipeline leak detection by using time-domain statistical features. IEEE Sens J 17(19):6431–6442

Wang H et al (2017b) Rupture of swollen styrene butadiene rubber. Polym Test 61:100–105

Xu W, Allen MG (2013) Deformable strain sensors based on patterned MWCNTs/polydimethylsiloxane composites. J Polym Sci Part B Polym Phys 51(20):1505–1512

Yin G et al (2011) A carbon nanotube/polymer strain sensor with linear and anti-symmetric piezoresistivity. J Compos Mater 45(12):1315–1323

Zeng Y et al (2014) Positive temperature coefficient thermistors based on carbon nanotube/polymer composites. Sci Rep 4:6684–6684

Zhang M et al (2021) Synthesis and properties of EPDM-based oil-absorptive gels with different types of EPDM and styrene derivatives. RSC Adv 11(3):1605–1613

Zielińska M et al (2016) Swelling of EPDM rubbers for oil-well applications as influenced by medium composition and temperature. Part I. Literature and theoretical background. Elastomery 20(2):6–17