In-line rheological monitoring of fused deposition modeling
Tóm tắt
Từ khóa
Tài liệu tham khảo
2017, Bond and part strength in fused deposition modeling, Rapid Prototyping J., 23, 414, 10.1108/RPJ-03-2016-0050
2002, Anisotropic material properties of fused deposition modeling ABS, Rapid Prototyping J., 8, 248, 10.1108/13552540210441166
2003, Mechanical characterization of parts fabricated using fused deposition modeling, Rapid Prototyping J., 9, 252, 10.1108/13552540310489631
2004, Modeling of bond formation between polymer filaments in the fused deposition modeling process, J. Manuf. Process., 6, 170, 10.1016/S1526-6125(04)70071-7
2008, Effect of processing conditions on the bonding quality of FDM polymer filaments, Rapid Prototyping J., 14, 72, 10.1108/13552540810862028
2000, Modeling the fracture strength between fused-deposition extruded rods, Solid Freeform Fabrication Symposium, 16
2014, Deposition direction-dependent failure criteria for fused deposition modeling polycarbonate, Rapid Prototyping J., 20, 221, 10.1108/RPJ-04-2013-0039
2017, Weld formation during material extrusion additive manufacturing, Soft Matter, 13, 6761, 10.1039/C7SM00950J
2017, Healing simulation for bond strength prediction of FDM, Rapid Prototyping J., 23, 551, 10.1108/RPJ-03-2016-0051
2015, A review of melt extrusion additive manufacturing processes: II. Materials, dimensional accuracy, and surface roughness, Rapid Prototyping J., 21, 250, 10.1108/RPJ-02-2013-0017
2009, Representation of surface roughness in fused deposition modeling, J. Mater. Process. Technol., 209, 5593, 10.1016/j.jmatprotec.2009.05.016
2009, Experimental study aiming to enhance the surface finish of fused deposition modeled parts, CIRP Ann. Manuf. Technol., 58, 189, 10.1016/j.cirp.2009.03.071
2017, Effect of layer thickness on irreversible thermal expansion and interlayer strength in fused deposition modeling, Rapid Prototyping J., 23, 943, 10.1108/RPJ-05-2016-0077
2005, Significant factors in the dimensional accuracy of fused deposition modelling, Proc. Inst. Mech. Eng. E J. Process Mech. Eng., 219, 89, 10.1243/095440805X6964
2017, Closed loop control of slippage during filament transport in molten material extrusion, Addit. Manuf., 14, 31, 10.1016/j.addma.2016.12.005
2015, Fused deposition modeling with polypropylene, Mater. Des., 83, 768, 10.1016/j.matdes.2015.06.053
2015, Recent advances in 3D printing of biomaterials, J. Biol. Eng., 9, 4, 10.1186/s13036-015-0001-4
2013, High-resolution PLA-based composite scaffolds via 3-D printing technology, Acta Biomater., 9, 5521, 10.1016/j.actbio.2012.10.041
2015, Measurement Science Needs for Real-Time Control of Additive Manufacturing Powder Bed Fusion Processes
2015, Additive manufacturing: Current state, future potential, gaps and needs, and recommendations, J. Manuf. Sci. Eng., 137, 014001, 10.1115/1.4028725
2015, Low-cost closed-loop control of a 3D printer gantry, Rapid Prototyping J., 21, 482, 10.1108/RPJ-09-2014-0108
2009, Plastics Manufacturing Systems Engineering
Comb, J. W., P. J. Leavitt, and E. Rapoport, Velocity profiling in an extrusion apparatus, US patent No. 6,054,077 (25 April 2000).
Zinniel, R. L., and J. S. Batchelder, Volumetric feed control for flexible filament, US patent 6,085,957, (11 July 2000).
2016, Embedding sensors in FDM plastic parts during additive manufacturing, Topics in Modal Analysis & Testing, 205
2016, In-situ monitoring of strain and temperature distributions during fused deposition modeling process, Mater. Des., 97, 400, 10.1016/j.matdes.2016.02.099
2015, Experimental and numerical analysis of the selective laser sintering (SLS) of PA12 and PEKK semi-crystalline polymers, J. Mater. Proc. Technol., 225, 326, 10.1016/j.jmatprotec.2015.04.030
2014, Infrared imaging of the polymer 3D-printing process, SPIE Sensing Technology+Applications, 910502
2016, Infrared thermography of welding zones produced by polymer extrusion additive manufacturing, Addit. Manuf., 12, 71, 10.1016/j.addma.2016.06.007
2018, Heat distribution in material during fused deposition modelling, Rapid Prototyping J., 24, 615, 10.1108/RPJ-04-2017-0062
2017, Mechanical strength of welding zones produced by polymer extrusion additive manufacturing, Addit. Manuf., 16, 162, 10.1016/j.addma.2017.06.006
2018, An adaptable FEA simulation of material extrusion additive manufacturing heat transfer in 3D, Addit. Manuf., 21, 422, 10.1016/j.addma.2018.02.021
2017, Disentanglement effects on the welding behaviour of polymer melts during the fused-filament-fabrication method for additive manufacturing, Polymer, 123, 376, 10.1016/j.polymer.2017.06.051
2018, Rheological and heat transfer effects in fused filament fabrication, J. Rheol., 62, 1097, 10.1122/1.5022982
2013, Principles of Polymer Processing
2012, Understanding Plastics Engineering Calculations Hands-on Examples and Case Studies
2014, Polymer Extrusion
2006, An analytical non-Newtonian and nonisothermal viscous flow simulation, Polym. Plast. Technol. Eng., 45, 429, 10.1080/03602550600554018
2016, Injection Mold Design Engineering
2008, Melt flow behaviour of poly-ε-caprolactone in fused deposition modelling, J. Mater. Sci. Mater. Med., 19, 2541, 10.1007/s10856-007-3203-6
1970, Rheological implications of the exit pressure and die swell in steady capillary flow of polymer melts. I. The primary normal stress difference and the effect of L/D ratio on elastic properties, Trans. Soc. Rheol., 14, 393, 10.1122/1.549169
2017, Deformation of an amorphous polymer during the fused-filament-fabrication method for additive manufacturing, J. Rheol., 61, 379, 10.1122/1.4976839
1981, The effects of processing parameters on the tensile properties of weld lines in injection molded thermoplastics, Polym. Eng. Sci., 21, 586, 10.1002/pen.760211004
2000, Rheological measurements along an extruder with an on-line capillary rheometer, Polym. Test., 19, 165, 10.1016/S0142-9418(98)00086-5
2017, Rheological behaviour of a high-melt-strength polypropylene at elevated pressure and gas loading for foaming purposes, Rheol. Acta, 56, 95, 10.1007/s00397-016-0988-6
2016, A novel online rheometer for elongational viscosity measurement of polymer melts, Polym. Test., 50, 208, 10.1016/j.polymertesting.2016.01.012
1994, In-line characterization of polymer deformation in melt and solid phase processing, Polymer, 35, 3831, 10.1016/0032-3861(94)90265-8
2012, In-line rheometry of particulate suspensions by pulsed ultra-sound velocimetry combined with pressure difference method, Appl. Rheol., 22, 42232, 10.3933/ApplRheol-22-42232
2010, Rheological properties of a particulate-filled polymeric composite through fused deposition process, Mater. Sci. Forum, 654, 2471, 10.4028/www.scientific.net/MSF.654-656.2471
2001, Short fiber reinforced composites for fused deposition modeling, Mater. Sci. Eng. A, 301, 125, 10.1016/S0921-5093(00)01810-4
2017, 3D printing of polymer matrix composites: A review and prospective, Compos. B Eng., 110, 442, 10.1016/j.compositesb.2016.11.034
2018, Model analysis of feedstock behavior in fused filament fabrication: Enabling rapid materials screening, Polymer, 152, 51, 10.1016/j.polymer.2017.11.068
2017, The performance of the hot end in a plasticating 3D printer, J. Rheol., 61, 229, 10.1122/1.4973852
2014, A review of melt extrusion additive manufacturing processes: I. Process design and modeling, Rapid Prototyping J., 20, 192, 10.1108/RPJ-01-2013-0012
1958, Correlation of dynamic and steady flow viscosities, J. Polym. Sci., 28, 619, 10.1002/pol.1958.1202811812
1957, End corrections in the capillary flow of polyethylene, J. Appl. Phys., 28, 624, 10.1063/1.1722814
1983, A theory of healing at a polymer-polymer interface, Macromolecules, 16, 1115, 10.1021/ma00241a013
2011, On the pressure correction of capillary melt rheology data, Rheol. Acta, 50, 117, 10.1007/s00397-011-0529-2
2004, On the effect of pressure on the shear and elongational viscosities of polymer melts, Polym. Eng. Sci., 44, 1328, 10.1002/pen.20128
2010, Measurement of the pressure dependence of viscosity of polymer melts using a back pressure-regulated capillary rheometer, J. Appl. Polym. Sci., 117, 1076, 10.1002/app.31754
1984, Viscometers for online measurement and control, Chem. Eng., 91, 62
Lodge, A. S., Flush pressure transducers for measuring pressures in a flowing fluid, US patent 4141252A (2 February 1979).
1986, Pressure drop of polymeric melts in conical converging flow: Experiments and predictions, Polym. Eng. Sci., 26, 214, 10.1002/pen.760260306
1972, Converging flow of polymer melts in extrusion dies, Polym. Eng. Sci., 12, 64, 10.1002/pen.760120111
1993, Refinement of the converging flow method of measuring extensional viscosity in polymers, Polym. Eng. Sci., 33, 1079, 10.1002/pen.760331610
1972, Measuring the extensional rheology of polymer melts, Trans. Soc. Rheol., 16, 383, 10.1122/1.549257
1997, Extensional viscosity from entrance pressure drop measurements, Rheol. Acta, 36, 144, 10.1007/BF00366820
1988, An approximate analysis for contraction and converging flows, J. Non-Newtonian Fluid Mech., 27, 173, 10.1016/0377-0257(88)85012-2
See supplementary material at https://doi.org/10.1122/1.5054648 for additional details regarding the design of the in-line rheometer components, validation of the volumetric flow rates calculated by the pulses from the stepper motor and encoder, additional equations and analysis for calculating entrance pressure effects, and the shear heating analysis in the FDMRheo. The final, corrected viscosities are tabulated to compare the values from the three rheometers. The raw data of the equilibrated pressures, shear rates, viscosities, etc. are also tabulated in the supplementary material. Supplementary raw data, including the transient pressure, voltage, shear stress, shear rate, viscosity, and temperature, are provided in individual raw data files: HIPS 225C 1_72mmL, HIPS 250C 1_72mmL, HIPS 275C 1_72mmL, PC 250C 1_72mmL, PC 270C 1_72mmL, and PC 290C 1_72mmL. Note that these files are only for one of the two tests at each condition for the 1.72 mm length nozzle tip; the raw data provided contain data every 8 ms (data were collected every 4 ms) to reduce file sizes. Two sets of time data are included in each raw data file; “Time” refers to the time for the pressure, voltage, shear stress, shear rate, and viscosity data, while “Temp Time” refers to the time for the nozzle temperature data, which is collected at a slower rate.
