Grindability of titanium alloy using cryogenic nanolubricant minimum quantity lubrication

Journal of Manufacturing Processes - Tập 80 - Trang 273-286 - 2022
Xin Cui1, Changhe Li1, Bin Zhang2, Zafar Said3, Sujan Debnath4, Shubham Sharma5, Hafız Muhammad Ali6, Min Yang1, Teng Gao1, Runze Li7
1School of Mechanical and Automotive Engineering, Qingdao University of Technology, Qingdao 266520, China
2State Key Laboratory of Ultra-precision Machining Technology, Department of Industrial and Systems Engineering, The Hong Kong Polytechnic University, Hung Hom, Kowloon, Hong Kong
3Department of Sustainable and Renewable Energy Engineering, University of Sharjah, Sharjah, 27272, United Arab Emirates
4Mechanical Engineering Department, Curtin University, Miri 98009, Malaysia
5Department of Mechanical Engineering, IK Gujral Punjab Technical University, Punjab, 144603, India
6Mechanical Engineering Department, King Fahd University of Petroleum and Minerals, Dhahran 31261, Saudi Arabia
7Department of Biomedical Engineering, University of Southern California, Los Angeles, CA 90089–1111, United States of America

Tóm tắt

Từ khóa


Tài liệu tham khảo

Dong, 2022, Three dimensional shape model of TiBw mesh reinforced titanium matrix composites in rotary ultrasonic grinding, J Manuf Process, 75, 682, 10.1016/j.jmapro.2022.01.039

Şirin, 2021, Effects of hybrid nanofluids on machining performance in MQL-milling of inconel X-750 superalloy, J Manuf Process, 70, 163, 10.1016/j.jmapro.2021.08.038

Li, 2022, Research on entrance delamination characteristics and damage suppression strategy in drilling CFRP/Ti6Al4V stacks, J Manuf Process, 76, 518, 10.1016/j.jmapro.2022.02.018

Siju, 2021, Effects of rake surface texture geometries on the performance of single-point cutting tools in hard turning of titanium alloy, J Manuf Process, 69, 235, 10.1016/j.jmapro.2021.07.041

Duan, 2021, Milling force model for aviation aluminum alloy: academic insight and perspective analysis, Chin J Mech Eng, 34, 54, 10.1186/s10033-021-00536-9

Jia, 2022, Lubrication-enhanced mechanisms of titanium alloy grinding using lecithin biolubricant, Tribol Int, 169, 10.1016/j.triboint.2022.107461

Ding, 2019, Research status and future development of grinding technology of titanium materials for aero-engines, J Acta AeronautAstronaut Sin, 40, 6

Gao, 2022, Carbon fiber reinforced polymer in drilling: from damage mechanisms to suppression, Compos Struct, 286, 10.1016/j.compstruct.2022.115232

Yang, 2021, Mechanical performance of 316L stainless steel by hybrid directed energy deposition and thermal milling process, J Mater Process Technol, 291, 10.1016/j.jmatprotec.2020.117023

Hussain, 2017, Development of CBN reinforced Ti6Al4V MMCs through laser sintering and process optimization, Mater Manuf Process, 1–11

Cui, 2021, Minimum quantity lubrication machining of aeronautical materials using carbon group nanolubricant: from mechanisms to application, Chin J Aeronaut, 10.1016/j.cja.2021.08.011

Debnath, 2014, Environmentally friendly cutting fluids and cooling techniques in machining: a review, J Clean Prod, 83, 33, 10.1016/j.jclepro.2014.07.071

Wu, 2021, Circulating purification of cutting fluid: an overview, Int J Adv Manuf Technol, 117, 2565, 10.1007/s00170-021-07854-1

Li, 2022, Cutting fluid corrosion inhibitors from inorganic to organic: Progress and applications, Korean J Chem Eng

Ejaz, 2021, Concentrated photovoltaics as light harvesters: outlook, recent progress, and challenges, Sustain Energy Technol, 46

Barczak, 2010, A study of plane surface grinding under minimum quantity lubrication (MQL) conditions, Int J Mach Tool Manuf, 50, 977, 10.1016/j.ijmachtools.2010.07.005

Jia, 2022, Grinding performance and surface morphology evaluation of titanium alloy using electric traction bio micro lubricant, J Mech Eng, 58, 198, 10.3901/JME.2022.05.198

Jamil, 2022, Thermophysical, tribological, and machinability characteristics of newly developed sustainable hybrid lubri-coolants for milling ti-6Al-4V, J Manuf Process, 73, 572, 10.1016/j.jmapro.2021.10.051

Huang, 2021, Water-based nanosuspensions: formulation, tribological property, lubrication mechanism, and applications, J Manuf Process, 71, 625, 10.1016/j.jmapro.2021.10.002

Yang, 2021, Investigation of a new water-based cutting fluid for machining of titanium alloys, J Manuf Process., 71, 398, 10.1016/j.jmapro.2021.09.046

Li, 2022, Research progress and prospect of clean cutting and energizing technology, MW Metal Cutting, 03, 6

Li, 2022, Machinability of additively manufactured titanium alloys: a comprehensive review, J Manuf Process, 75, 72, 10.1016/j.jmapro.2022.01.007

Li, 2022, Extreme pressure and antiwear additives for lubricant: academic insights and perspectives, Int J Adv Manuf Technol

Tang, 2022, Biological stability of water-based cutting fluids: progress and application, Chin J Mech Eng, 35, 3, 10.1186/s10033-021-00667-z

Emami, 2014, Investigating the minimum quantity lubrication in grinding of Al2O3 engineering ceramic, J Clean Prod, 66, 632, 10.1016/j.jclepro.2013.11.018

YB Zhang H N Li CH Li CZ Huang HM Ali XF Xu C Mao WF Ding X Cui M Yang TB Yu M Jamil MK Gupta DZ Jia Z Said n.d. Nano-enhanced biolubricant in sustainable manufacturing: from processability to mechanisms. Friction. doi:10.1007/s40544-021-0536-y.

Mishra, 2020, Machining performance evaluation of Ti6Al4V alloy with laser textured tools under MQL and nano-MQL environments, J Manuf Process, 53, 174, 10.1016/j.jmapro.2020.02.014

Jadam, 2021, Studies on chip morphology and modes of tool wear during machining of ti-6Al-4V using uncoated carbide tool: application of multi-walled carbon nanotubes added rice bran oil as nanocutting fluid, Mach SciTechnol, 25, 237

Jia, 2014, Experimental verification of nanoparticle jet minimum quantity lubrication effectiveness in grinding, J Nanopart Res, 16, 2758, 10.1007/s11051-014-2758-7

Zhang, 2021, Residual stress of MoS2 nano-lubricant grinding cemented carbide, Int J Adv Manuf Technol

Said, 2022, Recent advances on improved optical, thermal, and radiative characteristics of plasmonic nanofluids: academic insights and perspectives, Sol Energ Mater Sol C, 236, 10.1016/j.solmat.2021.111504

Wang, 2017, Comparative evaluation of the lubricating properties of vegetable-oil-based nanofluids between frictional test and grinding experiment, J Manuf Process, 26, 94, 10.1016/j.jmapro.2017.02.001

Wang, 2017, Experimental evaluation on tribological performance of the wheel/workpiece interface in minimum quantity lubrication grinding with different concentrations of Al2O3 nanofluids, J Clean Prod, 142, 3571, 10.1016/j.jclepro.2016.10.110

Zhang, 2015, Experimental evaluation of MoS2 nanoparticles in jet MQL grinding with different types of vegetable oil as base oil, J Clean Prod, 87, 930, 10.1016/j.jclepro.2014.10.027

Li, 2017, Effect of the physical properties of different vegetable oil-based nanofluids on MQLC grinding temperature of ni-based alloy, Int J Adv Manuf Technol, 89, 3459, 10.1007/s00170-016-9324-7

Li, 2017, Heat transfer performance of MQL grinding with different nanofluids for Ni-based alloys using vegetable oil, J Clean Prod, 154, 1, 10.1016/j.jclepro.2017.03.213

Gao, 2021, Grindability of carbon fiber reinforced polymer using CNT biological lubricant, Sci Rep, 10.1038/s41598-021-02071-y

Gao, 2022, Fiber-reinforced composites in milling and grinding: machining bottlenecks and advanced strategies, Front Mech Eng, 10.1007/s11465-022-0680-8

Setti, 2015, Performance evaluation of ti-6Al-4V grinding using chip formation and coefficient of friction under the influence of nanofluids, Int J Mach Tool Manuf, 88, 237, 10.1016/j.ijmachtools.2014.10.005

Singh, 2020, Exploration of graphene assisted vegetables oil based minimum quantity lubrication for surface grinding of TI-6AL-4V-ELI, Tribol Int, 144, 10.1016/j.triboint.2019.106113

Singh, 2019, Nanofluids assisted environmental friendly lubricating strategies for the surface grinding of titanium alloy: Ti6Al4V-ELI, J Manuf Process, 39, 241, 10.1016/j.jmapro.2019.02.004

Ibrahim, 2020, Energy conservation and environmental sustainability during grinding operation of ti-6Al-4V alloys via eco-friendly oil/graphene nano additive and minimum quantity lubrication, Tribol Int, 150, 10.1016/j.triboint.2020.106387

Li, 2020, Experimental evaluation of an eco-friendly grinding process combining minimum quantity lubrication and graphene-enhanced plant-oil-based cutting fluid, J Clean Prod, 244, 10.1016/j.jclepro.2019.118747

Giasin, 2016, Evaluation of cryogenic cooling and minimum quantity lubrication effects on machining GLARE laminates using design of experiments, J Clean Prod, 135, 533, 10.1016/j.jclepro.2016.06.098

Kaynak, 2017, Experimental and numerical study of chip formation in orthogonal cutting of ti-5553 alloy: the influence of cryogenic, MQL, and high pressure coolant supply, Int J Adv Manuf Technol, 5, 1

Liu, 2022, Research Progress and application of cryogenic minimum quantity lubrication machining technology, China Mech Eng, 33, 529

Liu, 2021, Cryogenic minimum quantity lubrication machining: from mechanism to application, Front Mech Eng, 16, 649, 10.1007/s11465-021-0654-2

Sun, 2015, Enhanced machinability of ti-5553 alloy from cryogenic machining: comparison with MQL and flood-cooled machining and modeling, Procedia CIRP., 31, 477, 10.1016/j.procir.2015.03.099

Yuan, 2012, Effects of cooling air temperature and cutting velocity on cryogenic machining of Cr18Ni9Ti alloy, Appl Mech Mater, 148, 795

Kaynak, 2018, Experimental and numerical study of chip formation in orthogonal cutting of ti-5553 alloy: the influence of cryogenic, MQL, and high pressure coolant supply, Int J Adv Manuf Technol, 94, 1411, 10.1007/s00170-017-0904-y

An, 2006, The cooling effects of cryogenic pneumatic mist jet impinging in grinding of titanium alloy, Key Eng Mater, 304–305, 575, 10.4028/www.scientific.net/KEM.304-305.575

Su, 2010, Cooling and lubricating performance of cryogenic minimum quantity lubrication method in high speed turning, Lubr Eng, 35, 52

Zhang, 2018, Temperature field model and experimental verification on cryogenic air nanofluid minimum quantity lubrication grinding, Int J Adv Manuf Technol, 97, 209, 10.1007/s00170-018-1936-7

Zhang, 2018, Experimental assessment of an environmentally friendly grinding process using nanofluid minimum quantity lubrication with cryogenic air, J Clean Prod, 193, 236, 10.1016/j.jclepro.2018.05.009

G.T. Liu C.H. Li Y.B. Zhang M. Yang D.Z. Jia X.P. Zhang Process parameters optimization and experimental evaluation for nanofluid MQL in grinding ti-6Al-4V based on Grey relational analysis Mater Manuf Process 10426914.2017.1388522. 10.1080/10426914.2017.1388522.

Wang, 2020, Effect of nanoparticle volume on grinding performance of titanium alloy incryogenic air minimum quantity lubrication, Diam Abras Eng, 40, 23

Zhang, 2018, Experimental assessment of an environmentally friendly grinding process using nanofluid minimum quantity lubrication with cryogenic Air[J], J Clean Prod, 193, 236, 10.1016/j.jclepro.2018.05.009

Zhang, 2015, Experimental research on the energy ratio coefficient and specific grinding energy in nanoparticle jet MQL grinding, Int J Adv Manuf Technol, 78, 1275, 10.1007/s00170-014-6722-6

Li, 2013, Modeling and numerical simulation of the grinding temperature field with nanoparticle jet of MQL, Adv Mech Eng, 2013, 761

Sui, 2020, Theoretical analysis and experiment on temperature field of nano-fluid micro-lubrication grinding cemented carbide, Manuf Technol Mach Tool, 03, 85

Wang, 2021, Temperature field model and verification of titanium alloy grinding under different cooling conditions, ChinaMechanical Engineering, 32

Yang, 2018, Theoretical analysis and experimental research on temperature field of microscale bone grinding under nanoparticle jet mist cooling, J Mech Eng, 54, 194, 10.3901/JME.2018.18.194

Yang, 2021, Semiempirical heat flux model of hard-brittle bone material in ductile microgrinding, J Manuf Process, 71, 501, 10.1016/j.jmapro.2021.09.053

Zhang, 2014, Grinding model and material removal mechanism of medical nanometer zirconia ceramics, Recent Pat Nanotechnol, 8, 2, 10.2174/1872210507666131117183502

Mao, 2013, Analysis of heat transfer coefficient on workpiece surface during minimum quantity lubricant grinding, Int J Adv Manuf Technol, 66, 363, 10.1007/s00170-012-4330-x

Bai, 2019, Experimental evaluation of the lubrication performances of different nanofluids for minimum quantity lubrication (MQL) in milling ti-6Al-4V, Int J Adv Manuf Technol, 101, 2621, 10.1007/s00170-018-3100-9

Shi, 2021, Experimental evaluation of minimum quantity lubrication of biological lubricant on grinding properties of GH4169 nickel-base alloy, Surf Technol, 50, 71

Zhang, 2017, Lubricating property of MQL grinding of Al2O3/SiC mixed nanofluid with different particle sizes and microtopography analysis by cross-correlation, Precis Eng, 47, 532, 10.1016/j.precisioneng.2016.09.016

Jia, 2019, Experimental evaluation of surface topographies of NMQL grinding ZrO2 ceramics combining multiangle ultrasonic vibration, Int J Adv Manuf Technol, 100, 457, 10.1007/s00170-018-2718-y

Zhang, 2015, Experimental evaluation of MoS2 nanoparticles in jet MQL grinding with different types of vegetable oil as base oil, J Clean Prod, 87, 930, 10.1016/j.jclepro.2014.10.027

Zhang, 2016, Experimental evaluation of cooling performance by friction coefficient and specific friction energy in nanofluid minimum quantity lubrication grinding with different types of vegetable oil, J Clean Prod, 139, 685, 10.1016/j.jclepro.2016.08.073

Huang, 2021, Experimental evaluation of Wear mechanism and grinding performance of SG wheel in machining nickel-based alloy GH4169, Surf Technol, 50, 62

Zhao, 2022, Effect of B4C on CBN/CuSnTi laser cladding grinding tool, Int J Adv Manuf Technol, 119, 6307, 10.1007/s00170-021-08460-x

Wang, 2021, Influence of texture shape and arrangement on nanofluid minimum quantity lubrication turning, Int J Adv Manuf Technol

Jia, 2021, Particle size distribution characteristics of electrostatic minimum quantity lubrication and grinding surface quality evaluation, Diam Abras Eng, 41, 89

Yang, 2019, Effect of friction coefficient on chip thickness models in ductile-regime grinding of zirconia ceramics, Int J Adv Manuf Technol, 102, 2617, 10.1007/s00170-019-03367-0