Formation mechanism of alumina layer in protecting cubic boron nitride inserts in turning cast irons

Dawson, 1999, Compacted graphite iron: mechanical and physical properties for engine design, VDI-Ber., 1472, 85 Dawson, 2002, Process control for the production of compacted graphite iron, 4 Souza, 2009, Cutting forces in turning of gray cast iron using silicon nitride based cutting tool, Mater. Des., 30, 2715, 10.1016/j.matdes.2008.09.041 Tasdelen, 2007, Machining of gray cast irons and compacted graphite iron, 1 Gastel, 2000, Investigation of the wear mechanism of cubic boron nitride tools used for the machining of compacted graphite iron and grey cast iron, Int. J. Refract. Metals Hard Mater., 18, 287, 10.1016/S0263-4368(00)00032-9 Dawson, 2001 Da Silva, 2011, Analysis of wear of cemented carbide cutting tools during milling operation of gray iron and compacted graphite iron, Wear, 271, 2426, 10.1016/j.wear.2010.11.030 Abele, 2002, Wear mechanism when machining compacted graphite iron, CIRP Ann. - Manuf. Technol., 51, 53, 10.1016/S0007-8506(07)61464-4 Nayyar, 2013, Machinability of compacted graphite iron (CGI) and flake graphite iron (FGI) with coated carbide, Int. J. Mach. Mach. Mater., 13, 67 Tasdelen, 2007, Machining of gray cast irons and compacted graphite iron, The Swedish Production Symposium, 1 Mocellin, 2004, Study of the machinability of compacted graphite iron for drilling process, J. Braz. Soc. Mech. Sci. Eng., 26, 22, 10.1590/S1678-58782004000100004 Heck, 2008, Analytical investigations concerning the wear behaviour of cutting tools used for the machining of compacted graphite iron and grey cast iron, Int. J. Refract. Metals Hard Mater., 26, 197, 10.1016/j.ijrmhm.2007.05.003 Malakizadi, 2013, Wear mechanism of CBN inserts during machining of bimetal aluminum-grey cast iron engine block, Procedia CIRP, 8, 188, 10.1016/j.procir.2013.06.087 Fiorini, 2016, The influence of built-up layer formation on cutting performance of GG25 grey cast iron, CIRP Annals, 65, 93, 10.1016/j.cirp.2016.04.045 Chen, 2011, 17, 235 Ljustina, 2014, A FE based machining simulation methodology accounting for cast iron microstructure, Finite Elem. Anal. Des., 80, 1, 10.1016/j.finel.2013.10.006 Sima, 2010, Modified material constitutive models for serrated chip formation simulations and experimental validation in machining of titanium alloy Ti–6Al–4V, Int. J. Mach. Tool Manufact., 50, 943, 10.1016/j.ijmachtools.2010.08.004 Grzesik, 2016, High performance machining of nodular cast iron using coated carbide and ceramic tools, J. Manufacturing Technol., 41, 13 Nayyar, 2012, An experimental investigation of machinability of graphitic cast iron grades; Flake, compacted and spheroidal graphite iron in continuous machining operations, Procedia CIRP, 1, 488, 10.1016/j.procir.2012.04.087 Calamaz, 2008, A new material model for 2D numerical simulation of serrated chip formation when machining titanium alloy Ti–6Al–4V, Int. J. Mach. Tool Manufact., 48, 275, 10.1016/j.ijmachtools.2007.10.014 Sulaiman, 2013, Effect of cutting parameters on cutting temperature of TiAl6V4 alloy, Appl. Mech. Mater., 392, 68, 10.4028/www.scientific.net/AMM.392.68 Trent, 2000 Sumitomo Electric Carbide, 2001 Harris, 2004, The effect of temperature on the hardness of polycrystalline cubic boron nitride cutting tool materials, Int. J. Refract. Metals Hard Mater., 22, 105, 10.1016/j.ijrmhm.2004.01.004 Olortegui-Yume, 2007, Crater wear evolution in multilayer coated carbides during machining using confocal microscopy, J. Manuf. Process., 9, 47, 10.1016/S1526-6125(07)70107-X Wong, 2004, Experimental support for a model-based prediction of tool wear, Wear, 257, 790, 10.1016/j.wear.2004.03.010 Takatsu, 1983, Effect of CBN content on the cutting performance of polycrystalline CBN tools, Int. J. Refract. Metals Hard Mater., 2, 175 König, 1984, Machining of hard materials, Annals CIRP, 33, 417, 10.1016/S0007-8506(16)30003-8 Hodgson, 1981, Turning hardened tool steels with cubic boron nitride inserts, Annals CIRP, 30, 63, 10.1016/S0007-8506(07)60896-8 Davies, 1996, On chip morphology, tool wear and cutting mechanics in finish hard turning, Annal CIRP, 45, 77, 10.1016/S0007-8506(07)63020-0 Suh, 1986 Kramer, 1986, A comprehensive tool wear model, Annal CIRP, 35, 67, 10.1016/S0007-8506(07)61840-X Bhaumik, 1995, Machining Ti-6Al-4V alloy with a WBN-CBN composite tool, Mater. Des., 16, 221, 10.1016/0261-3069(95)00044-5 Liu, 1995, The influence of surface oxidation on the wear resistance of cast iron, Tribol. Int., 28, 433, 10.1016/0301-679X(95)00014-U Tennenhouse, 1987, The effects of oxygen on the wear of tungsten-carbide-based materials, Wear, 118, 365, 10.1016/0043-1648(87)90078-0 Bushlya, 2018, Influence of oxygen on the tool wear in machining, Annals CIRP, 67, 79, 10.1016/j.cirp.2018.03.011 Rowe, 1963, The importance of oxygen in dry machining of metal on a lathe, Br. J. Appl. Phys., 14, 924, 10.1088/0508-3443/14/12/325 Liu, 2002, Machinability of pearlitic cast iron with cubic boron nitride (CBN) cutting tools, J. Manuf. Sci. Eng., 124, 820, 10.1115/1.1511522 Klimenko, 1988, Wear on cubic boron nitride tools, Soviet J Superhard Mater, 10, 53 Schultheiss, 2018, Tool wear mechanisms of pcBN tooling during high-speed machining of gray cast iron, Procedia CIRP, 77, 606, 10.1016/j.procir.2018.08.201 Kramer, 1980, Tool wear by solution: a quantitative understanding, J. Eng. for Industry, 102, 303, 10.1115/1.3183869 Suh, 1986 Olortegui-Yume, 2007, Crater wear evolution in multilayer coated carbides during machining using confocal microscopy, J. Manuf. Process., 9, 47, 10.1016/S1526-6125(07)70107-X Dawes, 1997, A review of Ultra high speed milling of hardened steels, J. Mater. Process. Technol., 69, 1, 10.1016/S0924-0136(96)00042-8 Nakagawa, 1993, High speed milling of steel and tool life Tooptong, 2018, A comparative investigation on flank wear when turning three cast irons, Tribol. Int., 120, 127, 10.1016/j.triboint.2017.12.025 Kwon, 2002, Phase transformation and its effect on flank wear, J. Manuf. Sci. Eng., 124, 659, 10.1115/1.1473145 Ng, 1999, Modelling of temperature and forces when orthogonally machining hardened steel, Int. J. Mach. Tool Manufact., 39, 885, 10.1016/S0890-6955(98)00077-7 Coelho, 2007, Tool wear when turning hardened AISI 4340 with coated PCBN tools using finishing cutting conditions, Int. J. Mach. Tool Manufact., 47, 263, 10.1016/j.ijmachtools.2006.03.020 Melkote, 2017, Advances in material and friction data for modelling of metal machining, CIRP Ann. - Manuf. Technol., 66, 731, 10.1016/j.cirp.2017.05.002 Malakizadi, 2013, Wear mechanism of CBN inserts during machining of bimetal aluminum-grey cast iron engine block, Procedia CIRP, 8, 188, 10.1016/j.procir.2013.06.087 Hellströrm, 2012 Grzesik, 2013, Friction quantification in the oblique cutting with CBN chamfered tools, Wear, 304, 36, 10.1016/j.wear.2013.04.020 Schrock, 2014, Evidence of phase dependent tool wear in turning Ti-6Al-4V using PCD and carbide inserts, J. Manuf. Sci. Eng., 136, 10.1115/1.4027674 Nguyen, 2017, Microstructural impact on flank wear during turning of various Ti-6Al-4V, Wear, 384–385, 72, 10.1016/j.wear.2017.05.002 Shatynski, 1979, The thermochemistry of transition metal carbides, Oxid. Metals, 13, 105, 10.1007/BF00611975 Keski, 1968, Initial sintering of MnxO-Al2O3, J. Am. Ceram. Soc., 51, 440, 10.1111/j.1151-2916.1968.tb11915.x Cahoon, 1956, Sintering and grain growth of alpha-alumina, J. Am. Ceram. Soc., 39, 337, 10.1111/j.1151-2916.1956.tb15599.x de Sousa, 2018, A review on the machining cast irons, Int. J. Adv. Manuf. Technol., 94, 4073, 10.1007/s00170-017-1140-1