Flow field simulation and experimental investigation on macro electrolyte jet electrochemical turning of TB6 titanium alloy

Yang Liu1, Ningsong Qu1, Zhi Qiu2
1National Key Laboratory of Science and Technology on Helicopter Transmission, Nanjing University of Aeronautics and Astronautics, Nanjing 210016, China
2Shanghai Aerospace Electronic Technology Institute, Shanghai Academy of Spaceflight Technology (SAST), Shanghai, 201109, China

Tóm tắt

Từ khóa


Tài liệu tham khảo

Wang DY, Wang QQ, Zhang J, Le HY, Zhu ZW, Zhu D (2021) Counter-rotating electrochemical machining of intensive cylindrical pillar array using an additive manufactured cathode tool. Int J Mech Sci 211:106653

Ge YC, Zhu ZW, Zhu D, Wang DY (2018) Electrochemical machining of a convex strips structure on a revolving part by using site directed power interruption. Chinese J Aeronaut 31:2049–2056

Liu Y, Qu NS (2020) Investigation on the performance of macro electrochemical machining of the end face of cylindrical parts. Int J Mech Sci 169:105333

Wang DY, Li JZ, He B, Zhu D (2019) Analysis and control of inter-electrode gap during leveling process in counter-rotating electrochemical machining. Chinese J Aeronaut 32:2557–2565

Li JZ, Wang DY, Zhu D, He B (2020) Analysis of the flow field in counter-rotating electrochemical machining. J Mater Process Tech 275:116323

Wang J, Xu ZY, Wang JT, Xu ZL, Zhu D (2021) Electrochemical machining of blisk channels with rotations of the cathode and the workpiece. Int J Mech Sci 208:106655

Cao WJ, Wang DY, Ren ZY, Zhu D (2020) Evolution of convex structure during counter-rotating electrochemical machining based on kinematic modeling. Chinese J Aeronaut 34:39–49

Cao WJ, Wang DY, Zhu D (2020) Modeling and experimental validation of interelectrode gap in counter-rotating electrochemical machining. Int J Mech Sci 187:105920

An QL, Dang JQ (2020) Cooling effects of cold mist jet with transient heat transfer on high-speed cutting of titanium alloy. Int J Pr Eng Man-GT 7:271–282

Lü WZ, Li GJ, Zhou YY, Liu SY, Wang K, Wang Q (2020) Effect of high hardness and adhesion of gradient TiAlSiN coating on cutting performance of titanium alloy. J Alloy Compd 820:153137

Lu ZH, Zhang DY, Zhang XY, Peng ZL (2020) Effects of high-pressure coolant on cutting performance of high-speed ultrasonic vibration cutting titanium alloy. J Mater Process Tech 279:116584

Lindvall R, Lenrick F, Persson H, M’saoubi R, Ståhl J-E, Bushlya V (2020) Performance and wear mechanisms of PCD and pcBN cutting tools during machining titanium alloy Ti6Al4V. Wear 454:203329

Das S, Paul S, Doloi B (2021) Assessment of the impacts of bio-dielectrics on the textural features and recast-layers of EDM-surfaces. Mater Manuf Process 36:245–255

Li L, Feng L, Bai X, Li ZY (2016) Surface characteristics of Ti-6Al-4V alloy by EDM with Cu-SiC composite electrode. Appl Surf Sci 388:546–550

Bhaumik M, Maity K (2019) Effect of electrode materials on different EDM aspects of titanium alloy. SILICON 11:187–196

Pramanik A, Basak A (2019) Effect of wire electric discharge machining (EDM) parameters on fatigue life of Ti-6Al-4V alloy. Int J Fatigue 128:105186

Pa PS (2008) Effective form design of electrode in electrochemical smoothing of end turning surface finishing. J Mater Process Tech 195:44–52

Wang YK, Li X, Chen H, Wang ZL, Shan DB (2010) Microelectrode fabrication by electrochemical turning. Key Eng Mater 455:269–273

Kunieda M, Mizugai K, Watanabe S, Shibuya N, Iwamoto N (2011) Electrochemical micromachining using flat electrolyte jet. CIRP Ann Manuf Technol 60:251–254

Pa PS (2013) A magnetic-assistance system as a super finishing following turning machining. Adv Mater Res 683:937–940

Martin A, Hackert-Oschtzchen M, Lehnert N, Schubert A (2018) Analysis of the fundamental removal geometry in electrochemical profile turning with continuous electrolytic free jet. Procedia CIRP 68:466–470

Sharma V, Srivastava I, Tyagi A, Jain VK, Ramkumar J (2018) Theoretical and experimental investigations into wire electrochemical turning (Wire-ECTrg) process using finite element method. J Electrochem Soc 165:773–783

Sharma V, Patel S, Jain VK, Ramkumar J, Tyagi A (2018) Wire electrochemical threading: a technique for fabricating macro/micro thread profiles. J Electrochem Soc 165:397–405

Kendall T, Bartolo P, Gillen D, Diver C (2019) A review of physical experimental research in jet electrochemical machining. Int J Adv Manuf Tech 105:651–667

Zanjani MY, Kashani HG, Mirahmadi A (2013) Improvement of electrochemical turning for machining complex shapes using a simple gap size sensor and a tubular shape tool. Int J Adv Manuf Tech 69:375–381

Ge YC, Zhu Z, Ma Z, Wang D (2018) Large allowance electrochemical turning of revolving parts using a universal cylindrical electrode. J Mater Process Tech 258:89–96

Ge YC, Zhu Z, Zhu Y (2019) Electrochemical deep grinding of cast nickel-base superalloys. J Manuf Process 47:291–296

Ge YC, Zhu ZW, Wang DY, Ma Z, Zhu D (2019) Study on material removal mechanism of electrochemical deep grinding. J Mater Process Tech 271:510–519

Ge YC, Zhu Z, Zhou M, Wang D (2018) Tool design and experimental study on electrochemical turning of nickel-based cast superalloy. J Electrochem Soc 165:E162–E170

Fu XQ, Xian JY, Kang M, Xiao MH (2013) Research on the process of numerical control electrochemical turning based on finite element method. Adv Mater Res 764:95–101

Liu WD, Ao SS, Li Y, Liu Z, Zhang H, Manladan SM, Luo Z, Wang Z (2017) Effect of anodic behavior on electrochemical machining of TB6 titanium alloy. Electrochim Acta 233:190–200

Liu WD, Kunieda M, Luo Z (2021) Three-dimensional simulation and experimental investigation of electrolyte jet machining with the inclined nozzle. J Mater Process Tech 297:117244

Ge YC, Zhu ZW, Wang DY (2017) Electrochemical Dissolution behavior of the nickel-based cast superalloy K423A in NaNO3 solution. Electrochim Acta 253:379–389

Zhang B, Wang J, Wu B, Guo XW, Wang YJ, Chen D, Zhang YC, Du K, Oguzie EE, Ma XL (2018) Unmasking chloride attack on the passive film of metals. Nat Commun 9:2559