Effects of special drill bits on drilling-induced delamination of composite materials

S.R. Ravishankar, C.R.L. Murthy, Modeling drill induced delaminations in composite laminates, in: Proceedings of 14th World Conference on Non-Destructive Testing, vol. 2, Oxford and IBH Publishing, 1996, pp. 489–494.

T.L. Wong, S.M. Wu, G.M. Croy, An analysis of delamination in drilling composite materials, in: Proceedings of 14th SAMPE Technology Conference, Atlanta, GA, USA, 1982, pp. 471–483.

Persson, 1997, Effects of hole machining defects on strength and fatigue life of composite laminates, Composites Part A, 28, 141, 10.1016/S1359-835X(96)00106-6

Capello, 2001, Drilling damage of GFRP and residual mechanical behavior—part II: static and cyclic bearing load, Journal of Composites Technology Research, 23, 131, 10.1520/CTR10921J

Galloway, 1957, Some experiments on the influence of various factors on drill performance, Transactions of ASME, 79, 191

Russell, 1962, Drill design and drilling conditions for improved efficiency, ASTME Paper No., 397, 62

Caprino, 1995, Damage development in drilling glass fiber reinforced plastics, International Journal of Machine Tools & Manufacturing, 35, 817, 10.1016/0890-6955(94)00055-O

Ravishankar, 2000, Characteristics of AE signals obtained during drilling composite laminates, NDT&E International, 33, 341, 10.1016/S0963-8695(99)00059-6

J.P. Channani, J.A. Boldt, Manufacturing methods for composite graphite hole generation, SAE Technical Paper Series No. 821418, 1982.

Sakuma, 1984, Study on drilling of reinforced plastics—relation between tool material and wear behavior, Bulletin of JSME, 27, 1237, 10.1299/jsme1958.27.1237

Miller, 1987, Drilling graphite/epoxy at lockheed, American Machinist & Automated Manufacturing, 131, 70

Hickey, 1987, Drilling graphite composites, Modern Machine Shop, 3, 85

Sackey, 2004, A dynamic modeling technique for damage progression in drilling of composite laminates, Transactions of the North American Manufacturing Research Institute of SME, 32, 71

Friend, 1973, Machining graphite composite materials, 217

Tagliaferri, 1985, Laser cutting of fiber-reinforced polyesters, Composites, 16, 317, 10.1016/0010-4361(85)90284-8

Di Ilio, 1989, Thermal damage in laser cutting of (0/90)2S aramid/epoxy laminates, Composites, 20, 115, 10.1016/0010-4361(89)90638-1

Caprino, 1988, Maximum cutting speed in laser cutting of fiber reinforced plastics, International Journal of Machine Tools & Manufacturing, 28, 389, 10.1016/0890-6955(88)90052-1

Hocheng, 1990, A failure analysis of water jet drilling in composite laminates, International Journal of Machine Tools & Manufacturing, 30, 423, 10.1016/0890-6955(90)90186-M

Hashish, 1989, Machining of advanced composites with abrasive-water jets, Manufacturing Review, 2, 142

Miller, 1957, Special theory of ultrasonic machining, Journal of Applied Physics, 28, 149, 10.1063/1.1722698

Soundararajan, 1986, An experimental investigation on the basic mechanisms involved in ultrasonic machining, International Journal of Machine Tools & Manufacturing, 26, 307, 10.1016/0020-7357(86)90008-9

Hocheng, 1995, Preliminary study of ultrasonic drilling of fiber-reinforced plastics, Journal of Materials Processing Technology, 48, 255, 10.1016/0924-0136(94)01657-M

Lau, 1990, Electrical discharge machining of carbon fiber composite materials, International Journal of Machine Tools & Manufacturing, 30, 297, 10.1016/0890-6955(90)90138-9

Friedrich, 1979, Cutting tools/drills: part 5—point styles and applications, Manufacturing Engineering, 83, 29

Haggerty, 1958, The spiral point drill—self-centering drill point geometry, ASTE Paper No., 101, 58

Koplev, 1983, The cutting process, chips and cutting forces in machining CFRP, Composites, 14, 371, 10.1016/0010-4361(83)90157-X

Veniali, 1995, An experimental study of the drilling of aramid composites, Transactions of ASME Journal of Energy Resources Technology, 117, 271, 10.1115/1.2835423

Doran, 1973, Machining boron composite, 242

S.M. Wu, J.M. Shen, L.H. Chen, Multifacet drills, in: Proceedings of 14th SAMPE Technology Conference, Atlanta, GA, USA, 1982, pp. 456–463.

Koenig, 1984, Developments in drilling, contouring composites containing Kevlar, Production Engineer, 9, 56, 10.1049/tpe.1984.0181

Koenig, 1985, Machining of fiber reinforced plastics, Annals of the CIRP, 34, 536

Jain, 1993, Effects of feedrate and chisel edge on delamination in composite drilling, Transactions of ASME Journal of Engineering for Industry, 115, 398, 10.1115/1.2901782

Jain, 1994, Delamination-free drilling of composite laminates, Transactions of ASME Journal of Engineering for Industry, 116, 475, 10.1115/1.2902131

Won, 2002, Chisel edge and pilot hole effects in drilling composite laminates, Transactions of ASME Journal of Manufacturing Science and Engineering, 124, 242, 10.1115/1.1448317

Won, 2002, Drilling of aramid and carbon fiber polymer composites, Transactions of ASME Journal of Manufacturing Science and Engineering, 124, 778, 10.1115/1.1505854

Tsao, 2003, The effect of chisel length and associated pilot hole on delamination when drilling composite materials, International Journal of Machine Tools & Manufacturing, 43, 1087, 10.1016/S0890-6955(03)00127-5

Capello, 2004, Workpiece damping and its effect on delamination damage in drilling thin composite laminates, Journal of Materials Processing Technology, 148, 186, 10.1016/S0924-0136(03)00812-4

Enemuoh, 2001, An approach for development of damage-free drilling of carbon fiber reinforced thermosets, International Journal of Machine Tools & Manufacturing, 41, 1795, 10.1016/S0890-6955(01)00035-9

David, 2003, Study of delamination in drilling carbon fiber reinforced plastics (CFRP) using design experiments, Composite Structures, 59, 481, 10.1016/S0263-8223(02)00257-X

David, 2003, Drilling carbon fiber reinforced plastics manufactured by autoclave—experimental and statistical study, Materials and Design, 24, 315, 10.1016/S0261-3069(03)00062-1

Ramkumar, 2004, Effect of workpiece vibration on drilling of GFRP laminates, Journal of Materials Processing Technology, 152, 329, 10.1016/S0924-0136(03)00622-8

Zhang, 1994, Study on ultrasonic vibration drilling in carbon fiber reinforced polymers, Chinese Journal of Mechanical Engineering, 7, 72, 10.1186/s10033-023-00901-w

Zhang, 2001, Mechanical model for predicting thrust and torque in vibration drilling fiber-reinforced composite materials, International Journal of Machine Tools & Manufacturing, 41, 641, 10.1016/S0890-6955(00)00105-X

Wang, 1998, Prediction and computer simulation of dynamic thrust and torque in vibration drilling, Proceedings of the Institution of Mechanical Engineers Part B, 212, 489, 10.1243/0954405981515798

Zhang, 2003, Study on vibration drilling of fiber reinforced plastics with hybrid variation parameters method, Composite Part A, 34, 237, 10.1016/S1359-835X(02)00207-5

Wang, 2004, Investigation on thrust in vibration drilling of fiber-reinforced plastics, Journal of Materials Processing Technology, 148, 239, 10.1016/j.jmatprotec.2003.12.019

Komanduri, 1993, Machining fiber-reinforced plastics, ASME Mechanical Engineering, 4, 58

Hosur, 1998, Estimation of impact-induced damage in CFRP laminates through ultrasonic imaging, NDT&E International, 31, 359, 10.1016/S0963-8695(97)00053-4

H. Hocheng, C.C. Tsao, Computerized tomography for evaluation of drilling-induced delamination of composite materials by various drill, in: Proceedings of Sixth ESDA Conference, Istanbul, Turkey, 2002.

H. Hocheng, C.C. Tsao, Assessment of delamination by computerized tomography and C-Scan in drilling of composite materials, in: Proceedings of Sixth ICPCG, Xian, China, 2002.

Tsao, 2005, Computerized tomography and C-Scan for measuring delamination in drilling of composite material using various drills, International Journal of Machine Tools & Manufacture, 45, 1282, 10.1016/j.ijmachtools.2005.01.009

The Center for Aviation & Space Technology of Industrial Technology Research Institute, private communication regarding material test, 2004.

Khashaba, 2004, Delamination in drilling GFR-thermoset composites, Composite Structures, 63, 313, 10.1016/S0263-8223(03)00180-6

Shaw, 1957, On the drilling of metals part II: the torque and thrust in drilling, Transactions of ASME, 79, 139

Shaw, 1984

Hocheng, 1993, Machinability of fiber-reinforced thermoplastics in drilling, Transactions of ASME Journal of Engineering Materials and Technology, 115, 146, 10.1115/1.2902148

Hocheng, 1990, Delamination during drilling in composite laminates, Transactions of ASME Journal of Engineering for Industry, 112, 236, 10.1115/1.2899580

Hocheng, 2003, Comprehensive analysis of delamination in drilling of composite materials with various drill bits, Journal of Materials Processing Technology, 140, 335, 10.1016/S0924-0136(03)00749-0

DiPaolo, 1996, An experimental investigation of the crack growth phenomenon for drilling of fiber-reinforced composite materials, Transactions of ASME Journal of Engineering for Industry, 118, 104, 10.1115/1.2803629

Hocheng, 2003, Analysis of delamination in drilling composite materials using core drill, Australasian Journal of Mechanical Engineering, 1, 49, 10.1080/14484846.2003.11464466

Timoshenko, 1959