Effects of organically modified nanoclay on cellular morphology, tensile properties, and dimensional stability of flexible polyurethane foams

Journal of Nanostructure in Chemistry - Tập 3 - Trang 1-6 - 2013
Reza Jahanmardi1, Behrad Kangarlou1, Arash Ranjbarzadeh Dibazar1
1Department of Polymer Engineering, Science and Research Branch, Islamic Azad University, Tehran, Iran

Tóm tắt

Flexible polyurethane/organically modified nanoclay (organoclay) nanocomposite foams were synthesized by a two-step reactive process. X-ray diffraction (XRD), scanning electron microscopy (SEM), and tensile and compression tests have been used in order to investigate clay dispersion, cellular morphology, tensile properties, and dimensional stability, respectively. The XRD patterns of a polyurethane foam sample containing 2 wt.% of nanoclay revealed clay intercalation. Furthermore, SEM images of the prepared foams showed that incorporation of clay into the polyurethane foams results in a reduction of cell size as well as an increase in cell density, and these phenomena were explained on the basis of nucleation promotion in the presence of clay. In addition, tensile modulus of the prepared foams was shown to be improved by incorporation of clay. The results obtained from the compression tests proved that the incorporation of clay into the polyurethane foams leads to deterioration of their dimensional stability. The results obtained from the mechanical studies were interpreted on the basis of physical and chemical interactions between clay surface and polyurethane chains.

Tài liệu tham khảo

Lefebvre J, Bastin B, Le Bras M, Duquesne S, Paleja R, Delobel R: Thermal stability and fire properties of conventional flexible polyurethane foam formulations. Polym. Degrad. Stab. 2005, 88: 28–34. 10.1016/j.polymdegradstab.2004.01.025 Esmaeilnezhad E, Rezaei M, Razavi MK: The effect of alternative blowing agents on microstructure and mechanical characteristics of rigid polyurethane foam. Iran. Polym. J. 2009, 18: 569–579. Lee LJ, Zeng C, Cao X, Han X, Shen J, Xu G: Polymer nanocomposite foams. Compos. Sci. Technol. 2005, 65: 2344–2363. 10.1016/j.compscitech.2005.06.016 Cao X, Lee LJ, Widya T, Macosko C: Polyurethane/clay nanocomposites foams: processing, structure and properties. Polymer 2005, 46: 775–783. 10.1016/j.polymer.2004.11.028 Alexandre M, Dubois P: Polymer-layered silicate nanocomposites: preparation, properties and uses of a new class of materials. Mater. Sci. Eng. R. Rep. 2000, R28: 1–63. Sedaghat S: Synthesis of clay-CNTs nanocomposite. J. Nanostruct. Chem. 2013, 3: 24. 10.1186/2193-8865-3-24 Shirini F, Mamaghani M, Atghia SV: Sulfonic acid functionalized ordered nanoporous Na + montmorillonite as an efficient and recyclable catalyst for the chemoselective methoxymethylation of alcohols. J. Nanostruct. Chem. 2012, 3: 2. 10.1186/2193-8865-3-2 Madaleno L, Pyrz R, Crosky A, Jensen LR, Rauhe JCM, Dolomanova V, Timmons AMMVB, Pinto JJC, Norman J: Processing and characterization of polyurethane nanocomposite foam reinforced with montmorillonite-carbon nanotube hybrids. Compos. Part A-Appl. Sci. 2013, 44: 1–7. Tien YI, Wei KH: High-tensile-property layered silicates/polyurethane nanocomposites by using reactive silicates as pseudo chain extenders. Macromolecules 2001, 34: 9045–9052. 10.1021/ma010551p Han X, Zeng C, Lee LJ, Koelling KW, Tomasko DL: Extrusion of polystyrene nanocomposite foams with supercritical CO 2 . Polym. Eng. Sci. 2003, 43: 1261–1275. 10.1002/pen.10107 Wee D, Seong DG, Youn JR: Processing of microcellular nanocomposite foams by using a supercritical fluid. Fiber. Polym. 2004, 2: 160–169. Dounis DV, Wilkes GL: Structure-property relationships of flexible polyurethane foams. Polymer 1997, 38: 2819–2828. 10.1016/S0032-3861(97)85620-0 Kabir ME, Saha MC, Jeelani S: Effect of ultrasound sonication in carbon nanofibers/polyurethane foam composites. Mater. Sci. Eng. A 2007, 459: 111–116. 10.1016/j.msea.2007.01.031 Mohamad N, Muchtar A, Ghazali MJ, Dahlan HM, Azhari CH: Epoxidised natural rubber-alumina nanoparticle composites (ENRAN): effect of filler loading on the tensile properties. J. Solid. State. Sci. Tech. 2009, 17: 133–143. Semenzato S, Lorenzetti A, Modesti M, Ugel E, Hrelja D, Besco S, Michelin RA, Sassi A, Facchin G, Zorzi F, Bertan R: A novel phosphorus polyurethane foam/montmorillonite nanocomposite: preparation, characterization and thermal behavior. Appl. Clay Sci. 2009, 44: 35–42. 10.1016/j.clay.2009.01.003