Dissimilar metal weld failure of steam piping in a hydrogen unit of petroleum refinery

ASM handbook, Failure Analysis and Prevention, Volume 11, ASM: 2002 pp: 618-666. R. Viswanathan, Dissimilar weld failure analysis and development, Volume 8, Design and procedure guide for improved welds EPRI report (1989). A.K. Lahiri, Material Selection and Performance in Refining Industry: Springer; 2017:349-418, https://doi.org/10.1007/978-981-10-4684-1_10. Subramanian, 2021, Corrosion prevention of crude and vacuum distillation column overheads in a petroleum refinery: A field monitoring study, Proc. Safety. Prog., 40, 10.1002/prs.12213 Subramanian, 2021, Leakage of gasoil from side cut piping in crude distillation unit of a petroleum refinery, J. Pipe. Sci. Eng Article V, Welding, brazing, and fusing qualifications, ASME Boiler and Pressure Vessel Code, Section IX (2015) pp: 225–226. API Recommended practice 577, Welding inspection and metallurgy (2004) pp: 14-54. API Recommended practice 571, Damage Mechanism affecting fixed equipment in the refining industry (2003) pp: 64-67. Al Hajri, 2015, Premature failure of dissimilar metal weld joint at intermediate temperature superheater tube, C. Stud. Eng. Fail. Anal., 3, 96 Ul-Hamid, 2005, Failure of weld joints between carbon steel pipe and 304 stainless steel elbows, Eng. Fail. Anal., 12, 181, 10.1016/j.engfailanal.2004.07.003 Corleto, 2017, Failure analysis of dissimilar weld in heat exchanger, C. Stud. Eng. Fail. Anal., 9, 27 A. Blouin, S. Chapuliot, S. Marie, J.M. Bergheau, Brittle fracture analysis of dissimilar metal weld joints. ASME, PVP (2012) pp: 445–455. A. Blouin, S. Chapuliot, S. Marie, J.M. Bergheau, C. Niclaeys, Brittle fracture analysis of a Dissimilar Metal Weld. ASME, PVP (2013) 97961. Wang, 2014, Failure Analysis of Dissimilar Steel Welded Joints in a 3033t/h USC Boiler, Proc. Mat. Sci., 3, 1706 Salem, 2018, Brittle fracture analysis of Dissimilar Metal Welds between low-alloy steel and stainless steel at low temperatures, Proc. Struc. Int, 13, 619 Rathod, 2015, Experimental analysis of dissimilar metal weld joint: Ferritic to austenitic stainless steel, Mater. Sci. Eng. A, 639, 259, 10.1016/j.msea.2015.05.011 Bhaduri, 1994, Transition metal joints for steam generators-An overview, Int. J. Press. Vess. Piping, 58, 251, 10.1016/0308-0161(94)90061-2 Dak, 2020, A critical review on dissimilar welds joint between martensitic and austenitic steel for power plant application, J. Manuf. Process, 58, 377, 10.1016/j.jmapro.2020.08.019 ASM handbook, Welding, Brazing and Soldering, Volume 6, ASM: 2002 pp: 2023-2060. Wang, 2019, Thermo mechanical fatigue experiment and failure analysis on a nickel-based super alloy turbine blade, Eng. Fail. Anal., 102, 35, 10.1016/j.engfailanal.2019.04.023 Mansoor, 2011, Thermal fatigue failure of fuel spray bars of a jet engine afterburner, Eng. Fail. Anal., 18, 492, 10.1016/j.engfailanal.2010.08.003 Lee, 1995, Thermal fatigue failure and design modification of a steam exhaust silencer, Eng. Fail. Anal., 2, 247, 10.1016/1350-6307(95)00024-0 Depiver, 2021, Thermal fatigue life of ball grid array (BGA) solder joints made from different alloy compositions, Eng. Fail. Anal., 125, 10.1016/j.engfailanal.2021.105447 Maharaj, 2008, Failure analysis and creep remaining life of hydrogen reformer outlet pigtail tubes, Eng. Fail. Anal., 15, 1076, 10.1016/j.engfailanal.2007.11.009 Subramanian, 2020, Deterioration of economizer tube in utility boiler, Eng. Fail. Anal., 115, 104643, 10.1016/j.engfailanal.2020.104643 ASME Boiler and Pressure Vessel Code, Section II Part A Ferrous materials specifications, ASME BPV Code (2015) pp: 481–549. ASME Boiler and Pressure Vessel Code, Section II Part C Specifications of welding rods, electrodes and filler metals, ASME BPV Code (2015) pp: 101-137. Ghalambaz, 2017, A case study on failure of AISI 347H stabilized stainless steel pipe in a petrochemical plant, C. Stud, Eng. Fail. Anal., 9, 52 Munda, 2020, Failure analysis of a steam superheater tube of a Vacuum Distillation Unit (VDU) in a petrochemical industry, J Fail. Anal. Preven., 20, 1896, 10.1007/s11668-020-01000-x Subramanian, 2018, Localized pitting corrosion of API 5L Grade A pipe used in industrial fire water piping applications, Eng. Fail. Anal., 92, 405, 10.1016/j.engfailanal.2018.06.008 Subramanian, 2021, Failure cause analysis of an expansion bellow of integrated turbine unit, Int. J. Press. Vess. Piping, 191, 10.1016/j.ijpvp.2021.104360 ASME Boiler and Pressure Vessel Code, Section II Part D Properties, subpart 2 Physical Properties Tables, ASME BPV Code (2015) pp: 752–758. Li, 2020, Microstructures and mechanical properties of stainless steel clad plate joint with diverse filler metals, J. Mater. Res. Tech., 9, 2522, 10.1016/j.jmrt.2019.12.083 Wu, 2020, Effect of carbon migration on mechanical properties of dissimilar weld joint, Eng. Fail. Anal., 117, 10.1016/j.engfailanal.2020.104935 Li, 2021, Influence of the groove shape on welding residual stresses in P92/SUS304 dissimilar metal butt-welded joints, J. Manuf. Process., 66, 376, 10.1016/j.jmapro.2021.04.030 Ahmad, 2010, Thermal fatigue and corrosion fatigue in heat recovery area wall side tubes, Eng. Fail. Anal., 17, 334, 10.1016/j.engfailanal.2009.06.014 ASME B31.1, American Society of Mechanical Engineers code for pressure piping (2016) pp: 81–91. Vetriselvan, 2018, Experimental and numerical investigation on thermal fatigue behaviour of 9Cr 1Mo steel tubes, Eng. Fail. Anal., 84, 139, 10.1016/j.engfailanal.2017.11.005 Lee, 2007, Conversional model of transformation strain to phase fraction in low alloy steels, Acta Mater., 55, 875, 10.1016/j.actamat.2006.09.008 Schaeffler, 1949, Constitution diagram for stainless steel weld metal, Met. Prog., 11, 680