Determination of elastoplastic mechanical properties of the weld and heat affected zone metals in tailor-welded blanks by nanoindentation test

Chinese Journal of Mechanical Engineering - Tập 28 - Trang 911-918 - 2015
Xiangdong Ma1, Yingping Guan1, Liu Yang1
1Key Laboratory of Advanced Forming & Stamping Technology and Science of Ministry of Education, Yanshan University, Qinhuangdao, China

Tóm tắt

The elastoplastic mechanical properties of the weld and heat affected zone metals have comparatively major impact on the forming process of tailor-welded blanks. A few scholars investigated the elastoplastic mechanical properties of the weld and heat affected zone, but they only simply assumed that it was a uniform distribution elastoplastic material different from the base materials. Four types of tailor-welded blanks which consist of ST12 and 304 stainless steel plates are selected as the research objects, the elastoplastic mechanical properties of the tailor-welded blanks weld and heat affected zone metals are obtained based on the nanoindentation tests, and the Erichsen cupping tests are conducted by combining numerical simulation with physical experiment. The nanoindentation tests results demonstrate that the elastoplastic mechanical properties of the weld and heat affected zone metals are not only different from the base materials, but also varying between the weld metals and the heat affected zone metals. Comparing the Erichsen cupping test resulted from numerical with that from experimental method, it is found that the numerical value of Erichsen cupping test which consider the elastoplastic mechanical properties of the weld and heat affected zone metals have a good agreement with the experimental result, and the relative error is only 4.8%. The proposed research provides good solutions for the inhomogeneous elastoplastic mechanical properties of the tailor-welded blanks weld and heat affected zone metals, and improves the control performance of tailor-welded blanks forming accuracy.

Tài liệu tham khảo

MERKLEIN M, JOHANNES M, LECHNER M, et al. A review on tailored blanks—Production, applications and evaluation[J]. Journal of Materials Processing Technology, 2014, 214(2): 151–164. ABBASI M, KETABCHI M, RAMAZANI A, et al. Investigation into the effects of weld zone and geometric discontinuity on the formability reduction of tailor welded blanks[J]. Computational Materials Science, 2012, 59: 158–164. VEERA B K, GANESH N R, SARAVANA K G. An expert system for predicting the deep drawing behavior of tailor welded blanks[J]. Expert Systems with Applications, 2010, 37(12): 7802–7812. KUMAR P S, RAVI K D. Improvement in formability of tailor welded blanks by application of counter pressure in biaxial stretch forming[J]. Journal of Materials Processing Technology, 2008, 204(1–3): 70–79. DUAN Yongchuan, GUAN Yingping. Development of precise spring-back control system of tailor welded blanks air bending process[J]. Journal of Mechanical Engineering, 2014, 50(10): 40–47. (in Chinese) ZADPOOR A A, SINKE J, BENEDICTUS R. Experimental and numerical study of machined aluminum tailor-made blanks[J]. Journal of Materials Processing Technology, 2008, 200(1–3): 288–299. LEE W, CHUNG K H, KIM D, et al. Experimental and numerical study on formability of friction stir welded TWB sheets based on hemispherical dome stretch tests[J]. International Journal of Plasticity, 2009, 25(9): 1626–1654. RAYMOND S D, WILD P M, BAYLEY C J. On modeling of the weld line in finite element analyses of tailor-welded blank forming operations[J]. Journal of Materials Processing Technology, 2004, 147(1): 28–37. CHENG C H, JIE M, CHAN L C, et al. True stress-strain analysis on weldment of heterogeneous tailor-welded blanks — a novel approach for forming simulation[J]. International Journal of Mechanical Sciences, 2007, 49(2): 217–229. MILIAN J L, ADONYI Y. Formability of tailored blanks for automotive applications[C]// 34th MWSP Conference Proceedings, Montreal, Canada, October 25–28, 1992: 83–91. ABDULLAH K, WILD P M, JESWIET J J, et al. Tensile testing for weld deformation properties in similar gage tailor welded blanks using the rule of mixtures[J]. Journal of Materials Processing Technology, 2001, 112(1): 91–97. CHUNG K, LEE W, KIM D, et al. Macro-performance evaluation of friction stir welded automotive tailor-welded blank sheets: Part I — Material properties[J]. International Journal of Solids and Structures, 2010, 47(7–8): 1048–1062. KIM D, LEE W, KIM J, et al. Macro-performance evaluation of friction stir welded automotive tailor-welded blank sheets: Part II-Formability[J]. International Journal of Solids and Structures, 2010, 47(7–8): 1063–1081. KHALFALLAH A. Experimental and numerical assessment of mechanical properties of welded tubes for hydroforming[J]. Materials and Design, 2014, 56: 782–790. TABOR D. The hardness of metals[M]. London: Oxford University Press, 1951. ZORZI J E, PEROTTONI C A. Estimating Young’s modulus and Poisson’s ratio by instrumented indentation test[J]. Materials Science and Engineering A, 2013, 574: 25–30. KUCHARSKI S, MROZ Z. Identification of yield stress and plastic hardening parameters from a spherical indentation test[J]. International Journal of Mechanical Science, 2007, 49(11): 1238–1250. MOY C K S, BOCCIARELLI M, RINGER S P, et al. Identification of the material properties of Al 2024 alloy by means of inverse analysis and indentation tests[J]. Materials Science and Engineering A, 2011, 529: 119–130. JOCK M Y, CHICOT D, DECOOPMAN X, et al. Mechanical tensile properties by spherical macro indentation using an indentation strain-hardening exponent[J]. International Journal of Mechanical Sciences, 2013, 75: 257–264. VENKATESH T A, VAN K J, GIANNAKOPOULS A E, et al. Determination of elastoplastic properties by instrumented sharp indentation: guidelines for property extraction[J]. Scripta Materialia, 2000, 42(9): 833–839. GIANNAKOPOULOS A E, SURESH S. Determination of elastoplastic properties by instrumented sharp indentation[J]. Scripta Materialia, 1999, 40(10): 1191–1198. GIANNAKOPOULOS A E, LARSON L P, VESTERGAARD R. Analysis of Vickers indentation[J]. International Journal of Solids and Structures, 1994, 31(19): 2679–2708. SURESH S, GIANNAKOPOULOS A E. A new method for estimating residual stress by instrumented sharp indentation[J]. Acta Materialia, 1998, 46(16): 5755–5767.