Compliant damper development for vibration reduction in turning of aluminium

Multiscale and Multidisciplinary Modeling, Experiments and Design - Trang 1-10 - 2023
G. Sathyapriya1, U. Natarajan2, B. Sureshkumar3, G. Navaneethakrishnan4, R. Palanisamy5, Kitmo6
1Department of Mechanical Engineering, University College of Engineering, Ariyalur, India
2Department of Mechanical Engineering, Alagappa Chettiyar College of Engineering and Technology, Karikudi, India
3Department of Mechanical Engineering, K. Ramakrishnan College of Technology, Samayapuram, India
4Department of Mechanical Engineering, QIS College of Engineering and Technology, Ongole, India
5Department of Electrical and Electronics Engineering, SRM Institute of Science and Technology, Kattankulathur, Chennai, India
6Department of Renewable Energy, University of Maroua, National Advanced School of Engineering of Maroua, Maroua, Cameroon

Tóm tắt

Mechanical structures consist of more number of links, joints and elements combined through operations, such as welding, reverting, fastening etc. Owing to large service periods, these joints would eventually develop stresses internally and thereby joint failure occurs. The complaint damper can be used to reduce joint failure A compliant is a seamless single entity completely made of homogenous material without any joints in them. It relies on elastic deformation to transfer or transform motion or force. The proposed compliant damper was analysed for various amount of forces acting on it using FEA techniques. The proposed complaint damper is fabricated using Mild Steel material by fusion deposition modelling. It was casted using machined to the profile using Mild Steel material and utilised as damper in lathe machine tool. The aluminium work piece was machined under different operating conditions to understand the effect of damping, which is direct vibration response. The product quality in terms of surface finish is achieved through tool stabilisation and vibration transmission. Using this proposed compliant dampers, even when there is an increase of 9.47% in cutting force and a reduction of 49%in surface roughness can be achieved because of reduction in vibration. Surface methodology is used for studying the effects of input parameters over the output. Empirical models with the confidence level of 90% were developed for successful prediction of cutting force and surface roughness, respectively.

Tài liệu tham khảo

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