Comparative study of corrosion behaviour of HVOF-coated boiler steel in actual boiler environment of a thermal power plant

Varinder Pal Singh Sidhu1, Khushdeep Goyal2, Rakesh Goyal3
1M.Tech Student, Department of Mechanical Engineering, Punjabi University, Patiala, India
2Assistant Professor, Department of Mechanical Engineering, Punjabi University, Patiala, India
3Associate Professor, Chitkara University, Rajpura, India

Tóm tắt

Từ khóa


Tài liệu tham khảo

Gupta, G., Acharya, G. and Verma, A. A review of hvof thermal spray coating technique on metal plate. Int. J. For Technological Research In Engineering. 3(2), (2015)

Luo, W.-W., Liu, Z.-D., Wang, Y.-T., Yang, R.-J.: High temperature corrosion behaviors of the superheater materials. Procedia Engineering. 36, 212–216 (2012)

Bala, N., Singh, H., Prakash, S.: High temperature corrosion behavior of cold spray Ni-20Cr coating on boiler steel in molten salt environment at 900 C. J Therm Spray Technol. 19(1–2), 110–118 (2010)

Weulersse, K., Moulin, G., Billard, P. and Pierotti, G. Materials Science Forum. Trans. Tech. Publ. 973–980 (2004)

Sidky, P., Hocking, M.: Review of inorganic coatings and coating processes for reducing wear and corrosion. Br Corros J. 34(3), 171–183 (1999)

Goyal, K., Singh, H., Bhatia, R.: Current status of thermal spray coatings for high temperature corrosion resistance of boiler steel. Journal of Material & Metallurgical Engineering. 6(1), 29–35 (2016)

Hocking, M.: Coatings resistant to erosive/corrosive and severe environments. Surf Coat Technol. 62(1–3), 460–466 (1993)

Amin, S., Panchal, H.: A review on thermal spray coating processes. International Journal of Current Trends in Engineering & Research. 2(4), 554–563 (2016)

Schulz, U., Leyens, C., Fritscher, K., Peters, M., Saruhan-Brings, B., Lavigne, O., Dorvaux, J.-M., Poulain, M., Mévrel, R., Caliez, M.: Some recent trends in research and technology of advanced thermal barrier coatings. Aerosp Sci Technol. 7(1), 73–80 (2003)

Singh, H., Puri, D., Prakash, S.: Some studies on hot corrosion performance of plasma sprayed coatings on a. Fe-based superalloy, surface and coatings technology. 192(1), 27–38 (2005)

Yu, M.-F., Lourie, O., Dyer, M.J., Moloni, K., Kelly, T.F., Ruoff, R.S.: Strength and breaking mechanism of multiwalled carbon nanotubes under tensile load. Science. 287(5453), 637–640 (2000)

Smith, R.W., Knight, R.: Thermal spraying I: powder consolidation—from coating to forming. JOM J Miner Met Mater Soc. 47(8), 32–39 (1995)

DeMasi-Marcin, J.T., Gupta, D.K.: Protective coatings in the gas turbine engine. Surf Coat Technol. 68, 1–9 (1994)

Khan, A.N., Lu, J.: Thermal cyclic behavior of air plasma sprayed thermal barrier coatings sprayed on stainless steel substrates. Surf Coat Technol. 201(8), 4653–4658 (2007)

Kushner, B.: Thermal spray coatings. ASM International, ASM Handbook. 18, 829–833 (1992)

Sidhu, B.S., Prakash, S.: Evaluation of the corrosion behaviour of plasma sprayed Ni3Al coatings on steel in oxidation and molten salt environments at 900°C. Surface & Coatings technology. 166(1), 89–100 (2003)

Kawakita, J., Kuroda, S., Fukushima, T., Kodama, T.: Improvement of corrosion resistance of high-velocity oxyfuel-sprayed stainless steel coatings by addition of molybdenum. J Therm Spray Technol. 14(2), 224–230 (2005)

Sidhu, H.S., Sidhu, B.S., Prakash, S.: The role of HVOF coatings in improving hot corrosion resistance of ASTM-SA210 GrA1 steel in the presence of Na 2 SO 4-V 2 O 5 salt deposits. Surf Coat Technol. 200(18), 5386–5394 (2006)

Sidhu, B.S., Prakash, S.: Erosion-corrosion of plasma as sprayed and laser remelted Stellite-6 coatings in a coal fired boiler. Wear. 260(9), 1035–1044 (2006)

Sidhu, T., Prakash, S., Agrawal, R.: Studies of the metallurgical and mechanical properties of high velocity oxy-fuel sprayed stellite-6 coatings on Ni-and Fe-based superalloys. Surf Coat Technol. 201(1), 273–281 (2006)

Sidhu, T., Prakash, S., Agrawal, R.: Characterisations of HVOF sprayed NiCrBSi coatings on Ni-and Fe-based superalloys and evaluation of cyclic oxidation behaviour of some Ni-based superalloys in molten salt environment. Thin Solid Films. 515(1), 95–105 (2006)

Sidhu, B.S., Prakash, S.: Evaluation of the behavior of shrouded plasma spray coatings in the platen superheater of coal-fired boilers, metallurgical and. Materials Transactions A. 37(6), 1927–1936 (2006)

Rajasekaran, B., Raman, S.G.S., Joshi, S., Sundararajan, G.: Effect of grinding on plain fatigue and fretting fatigue behaviour of detonation gun sprayed Cu-Ni-In coating on Al-Mg-Si alloy. Int J Fatigue. 31(4), 791–796 (2009)

Singh, H., Singh, S., Prakash, S.: High temperature corrosion behaviour of some Fe-, Co-and Ni-base superalloys in the presence of Y 2 O 3 as inhibitor. Appl Surf Sci. 255(15), 7062–7069 (2009)

Kamal, S., Jayaganthan, R., Prakash, S.: Evaluation of cyclic hot corrosion behaviour of detonation gun sprayed Cr 3 C 2–25% NiCr coatings on nickel-and iron-based superalloys. Surf Coat Technol. 203(8), 1004–1013 (2009)

Bala, N., Singh, H., Prakash, S.: Accelerated hot corrosion studies of cold spray Ni-50Cr coating on boiler steels. Mater Des. 31(1), 244–253 (2010)

Mishra, S., Chandra, K., Prakash, S.: Erosion-corrosion performance of NiCrAlY coating produced by plasma spray process in a coal-fired thermal power plant. Surf Coat Technol. 216, 23–34 (2013)

Kaushal, G., Bala, N., Kaur, N., Singh, H., Prakash, S.: Comparative high-temperature corrosion behavior of Ni-20Cr coatings on T22 boiler steel produced by HVOF, D-gun, and cold spraying. Metall Mater Trans A. 45(1), 395–410 (2014)

Kumar, S., Mudgal, D., Singh, S., Prakash, S.: Effect of CeO2 in Cr3C2-NiCr coating on Superni 600 at high temperature. Procedia Materials Science. 6, 939–949 (2014)

Gupta, G.K., Chattopadhyaya, S.: Critical failure analysis of superheater tubes of coal-based boiler. Strojniški vestnik-Journal of Mechanical Engineering. 63(5), 287–299 (2017)

Chatha, S.S., Sidhu, H.S. and Sidhu, B.S.: Advanced Materials Research. Trans. Tech. Publ. 88–100 (2016)

Kamal, S., Sharma, K.V., Jayaganthan, R., Prakash, S.: Hot corrosion behavior of thermal spray coatings on superalloy in coal-fired boiler environment. J Mater Res. 30(18), 2829–2843 (2015)

Singh, S., Goyal, K., Goyal, R.: Performance of Ni3Al and TiO2 coatings on T91 boiler tube steel in simulated boiler environment at 900° C. Journal of Thin Films, Coating Science Technology and Application. 3(2), 27–34 (2016)

Kumar, M., Singh, H., Singh, N.: Fire side erosion-corrosion protection of boiler tubes by nanostructured coatings. Mater Corros. 66(7), 695–709 (2015)

Kumar, M., Singh, H., Singh, N., Joshi, R.S.: Erosion-corrosion behavior of cold-spray nanostructured Ni-20Cr coatings in actual boiler environment. Wear. 332, 1035–1043 (2015)

Singh, G., Goyal, K., Bhatia, R.: Hot corrosion studies of plasma-sprayed chromium oxide coatings on boiler tube steel at 850°C in simulated boiler environment. Iranian Journal of Science and Technology, Transactions of Mechanical Engineering. 1–11, doi: 10.1007/s40997-017-0090-4

Singh, H., Kaur, M., Prakash, S.: High-temperature behavior of a high-velocity oxy-fuel sprayed Cr3C2-NiCr coating. Metallurgical and Materials Transactions A. 43(8), 2979–2993 (2012)

Singh, H., Kaur, M. and Prakash, S. Surface engineering analysis of detonation-gun sprayed Cr3C2-NiCr coating under high-temperature oxidation and oxidation-erosion environments. Surface and Coatings Technology. 206(2), 530–541 (2011)

Zhang, X., Zhang, X., Jie, X., Jie, X., Zhang, L., Zhang, L., Luo, S., Luo, S., Zheng, Q., Zheng, Q.: Improving the high-temperature oxidation resistance of H13 steel by laser cladding with a WC/Co-Cr alloy coating. Anti-Corrosion Methods and Materials. 63(3), 171–176 (2016)

Singh, H., Sidhu, T., Karthikeyan, J., Kalsi, S.: Evaluation of characteristics and behavior of cold sprayed Ni-20Cr coating at elevated temperature in waste incinerator plant. Surf Coat Technol. 261, 375–384 (2015)

Bhatia, R., Sidhu, H.S., Sidhu, B.S.: High temperature behavior of Cr3C2-NiCr coatings in the actual coal-fired boiler environment. Metallurgical and Materials Transactions E. 2(1), 70–86 (2015)