Calculated and experimental Schmid factors for chip flow deformation of textured CVD α-alumina coatings

Surface and Coatings Technology - Tập 412 - Trang 126991 - 2021
S. Shoja1,2, O. Alm3, S. Norgren2, H.-O. Andrén1, M. Halvarsson1
1Department of Physics, Chalmers University of Technology, Gothenburg, Sweden
2Sandvik Coromant, Stockholm, Sweden
3Seco Tools, Fagersta, Sweden

Tài liệu tham khảo

A.G. King, and W.M. Wheildon, Ceramics in machining processes. Academic Press, 111 Fifth Ave, New York, N. Y. 1966, 327 P, 1966. Knotek, 1996, Cutting performance of multicomponent and multilayer coatings on cemented carbides and cermets for interrupted cut machining, Int. J. Refract. Met. Hard Mater., 14, 195, 10.1016/0263-4368(96)83434-2 Ruppi, 1999, TEM investigation of wear mechanisms during metal machining, Thin Solid Films, 353, 182, 10.1016/S0040-6090(99)00413-7 S. Ruppi, Advances in chemically vapour deposited wear resistant coatings. J. Phys. IV France, 2001. 11(PR3): p. Pr3–847-Pr3–859. Ruppi, 2005, Deposition, microstructure and properties of texture-controlled CVD α-Al2O3 coatings, Int. J. Refract. Met. Hard Mater., 23, 306, 10.1016/j.ijrmhm.2005.05.004 Osada, 2006, Wear mechanism of thermally transformed CVD Al2O3 layer, Int. J. Refract. Met. Hard Mater., 24, 387, 10.1016/j.ijrmhm.2005.11.007 Garcia, 2013, The role of cemented carbide functionally graded outer-layers on the wear performance of coated cutting tools, Int. J. Refract. Met. Hard Mater., 36, 52, 10.1016/j.ijrmhm.2011.12.007 Mitterer, 2014, 2.16 - PVD and CVD hard coatings, 449 Lux, 1986, Preparation of alumina coatings by chemical vapour deposition, Thin Solid Films, 138, 49, 10.1016/0040-6090(86)90214-2 C. Chaifield, J.N. Lindström, and M.E. Sjöstrand, Microstructure of CVD - Al2O3. J. Phys. Colloques, 1989. 50(C5): p. C5–377-C5–387. Vuorinen, 1990, Characterization of α-Al2O3, κ-Al2O3, and α-κ multioxide coatings on cemented carbides, Thin Solid Films, 193-194, 536, 10.1016/S0040-6090(05)80063-X S.A. Ruppi, Multi-oxide coated carbide body and method of producing the same. 1992, U.S. Patent 5,137,774. M. Halvarsson, and S. Vuorinen, Epitaxy in Multilayer Coatings of κ-Al2O3. Surf. Coat. Technol., 1996. 80(1): p. 80–88. Larsson, 1997, Microstructural investigation of as-deposited and heat-treated CVD Al2O3, Surf. Coat. Technol., 94-95, 76, 10.1016/S0257-8972(97)00479-9 Vuorinen, 1992, Phase transformation in chemically vapour-deposited κ-alumina, Thin Solid Films, 214, 132, 10.1016/0040-6090(92)90761-Y Halvarsson, 1995, The influence of the nucleation surface on the growth of CVD α-Al2O3 and κ-Al2O3, Surf. Coat. Technol., 76-77, 287, 10.1016/0257-8972(95)02584-7 Söderberg, 2001, Advances in coating technology for metal cutting tools, Metal Powder Report, 56, 24, 10.1016/S0026-0657(01)80174-0 Canovic, 2010, CVD TiC/alumina and TiN/alumina multilayer coatings grown on sapphire single crystals, Int. J. Refract. Met. Hard Mater., 28, 163, 10.1016/j.ijrmhm.2009.08.001 Canovic, 2011, CVD TiC/alumina multilayer coatings grown on sapphire single crystals, Micron, 42, 808, 10.1016/j.micron.2011.05.003 Trimby, 2012, Orientation mapping of nanostructured materials using transmission Kikuchi diffraction in the scanning electron microscope, Ultramicroscopy, 120, 16, 10.1016/j.ultramic.2012.06.004 Ruppi, 2008, Enhanced performance of α-Al2O3 coatings by control of crystal orientation, Surf. Coat. Technol., 202, 4257, 10.1016/j.surfcoat.2008.03.021 M’Saoubi, 2009, Wear and thermal behaviour of CVD α-Al2O3 and MTCVD Ti(C,N) coatings during machining, CIRP Ann., 58, 57, 10.1016/j.cirp.2009.03.059 Ruppi, 2008, Nanoindentation hardness, texture and microstructure of α-Al2O3 and κ-Al2O3 coatings, Thin Solid Films, 516, 5959, 10.1016/j.tsf.2007.10.078 Gassner, 2018, Influence of cutting speed and workpiece material on the wear mechanisms of CVD TiCN/α-Al2O3 coated cutting inserts during turning, Wear, 398-399, 90, 10.1016/j.wear.2017.11.019 Lagerlöf, 1994, Slip and twinning in sapphire (α-Al2O3), J. Am. Ceram. Soc., 77, 385, 10.1111/j.1151-2916.1994.tb07006.x Heuer, 1998, Slip and twinning dislocations in sapphire (α-Al2O3), Philosophical Magazine A, 78, 747, 10.1080/01418619808241934 Cannon, 1980, Plastic deformation of fine-grained alumina (Al2O3): I, Interface-controlled diffusional creep, J. Am. Ceram. Soc., 63, 46, 10.1111/j.1151-2916.1980.tb10648.x Heuer, 1980, Plastic deformation of fine-grained alumina (Al2O3): II, basal slip and nonaccommodated grain-boundary sliding, J. Am. Ceram. Soc., 63, 53, 10.1111/j.1151-2916.1980.tb10649.x Gruffel, 1993, Effect of grain size on yttrium grain boundary segregation in fine-grained alumina, J. Eur. Ceram. Soc., 11, 189, 10.1016/0955-2219(93)90087-8 Quinto, 1988, Mechanical property and structure relationships in hard coatings for cutting tools, J. Vac. Sci. Technol. A, 6, 2149, 10.1116/1.575206 Kronberg, 1957, Plastic deformation of single crystals of sapphire: basal slip and twinning, Acta Metall., 5, 507, 10.1016/0001-6160(57)90090-1 Heuer, 1984, Dislocations in α-Al2O3, Adv. Ceram., 10, 238 Snow, 1973, Slip systems in Al2O3, J. Am. Ceram. Soc., 56, 153, 10.1111/j.1151-2916.1973.tb15432.x Bilde-Sørensen, 1976, Structure of the <0110> dislocation in sapphire, Philos. Mag., 33, 877, 10.1080/14786437608221921 Kotchick, 1980, Deformation behavior of sapphire via the prismatic slip system, J. Am. Ceram. Soc., 63, 429, 10.1111/j.1151-2916.1980.tb10206.x Castaing, 1981, Prismatic slip of Al2O3 single crystals below 1000°C in compression under hydrostatic pressure, J. Am. Ceram. Soc., 64, 504, 10.1111/j.1151-2916.1981.tb10314.x Gooch, 1973, Non-basal slip in sapphire, The Philosophical Magazine: A Journal of Theoretical Experimental and Applied Physics, 28, 623, 10.1080/14786437308221007 Cadoz, 1976, Influence of three-fold symmetry on pyramidal slip of alumina single crystal, Scr. Metall., 10, 597, 10.1016/0036-9748(76)90185-X Mitchell, 1999, Deformation by a kink mechanism in high temperature materials, Acta Mater., 47, 3687, 10.1016/S1359-6454(99)00207-4 Cadoz, 1984, T.E.M. observations of dislocations in Al2O3 after prism plane slip at low temperature under hydrostatic pressure, 213 Lagerlöf, 1984, Stacking fault energy in sapphire (α-Al203), Acta Metall., 32, 97, 10.1016/0001-6160(84)90206-2 S. Ruppi, Alumina layer with enhanced texture. 2011 Aug 9, U.S. Patent 7,993,742 B2. S. Ruppi, Texture-hardened alpha-alumina coated tool. 2011 Apr 12, U.S. Patent 7,923,101 B2. Bachmann, 2010, Texture analysis with MTEX – free and open source software toolbox, Solid State Phenom., 160, 63, 10.4028/www.scientific.net/SSP.160.63 M’Saoubi, 2017, Microstructure and wear mechanisms of texture-controlled CVD α-Al2O3 coatings, Wear, 376-377, 1766, 10.1016/j.wear.2017.01.071 Obikawa, 1997, Wear characteristic of alumina coated and alumina ceramic tools, J. Mater. Process. Technol., 63, 211, 10.1016/S0924-0136(96)02626-X Dearnley, 1985, Rake and flank wear mechanisms of coated cemented carbides, Surf. Eng., 1, 43, 10.1179/sur.1985.1.1.43 Brandt, 1986, Flank and crater wear mechanisms of alumina-based cutting tools when machining steel, Wear, 112, 39, 10.1016/0043-1648(86)90199-7 Dearnley, 1986, Machining ferrous materials with carbides coated by chemical vapour deposition II: wear mechanisms, Surf. Coat. Technol., 29, 179, 10.1016/0257-8972(86)90012-5 Kato, 1972, Stress distribution at the Interface between tool and chip in machining, Journal of Engineering for Industry, 94, 683, 10.1115/1.3428229 Müller-Hummel, 1995, Quantitative measurement of temperatures on diamond-coated tools during machining, Diam. Relat. Mater., 4, 1216, 10.1016/0925-9635(95)00299-5 Agnew, 2005, Plastic anisotropy and the role of non-basal slip in magnesium alloy AZ31B, Int. J. Plast., 21, 1161, 10.1016/j.ijplas.2004.05.018 Stjernberg, 1985, Wear mechanisms of coated carbide tools in machining of steel, High Productivity Machining: Materials and Processes, 95 Groves, 1963, Independent slip systems in crystals, The Philosophical Magazine, 8, 877, 10.1080/14786436308213843