Analysing Industry 4.0 technology-solution dependencies: a support framework for successful Industry 4.0 adoption in the product generation process

Abdirad M, Krishnan K (2021) Industry 4.0 in logistics and supply chain management: a systematic literature review. Eng Manag J 33(3):187–201 Agostini L, Nosella A (2020) The adoption of Industry 4.0 technologies in SMEs: results of an international study. Manag Decis 58(4):625–643 Ahuett-Garza H, Kurfess T (2018) A brief discussion on the trends of habilitating technologies for Industry 4.0 and smart manufacturing. Manuf Lett 15:60–63 Alcácer V, Cruz-Machado V (2019) Scanning the Industry 4.0: a literature review on technologies for manufacturing systems. Eng Sci Technol Int J 22(3):899–919 Alladi T, Chamola V, Parizi RM, Choo K-KR (2019) Blockchain applications for Industry 4.0 and industrial IoT: a review. IEEE Access 7:176935–176951 Arromba IF, Martin PS, Cooper Ordoñez R, Anholon R, Rampasso IS, Santa-Eulalia LA, Martins VWB, Quelhas OLG (2021) Industry 4.0 in the product development process: benefits, difficulties and its impact in marketing strategies and operations. J Bus Ind Market 36(3):522–534 Bag S, Pretorius JHC (2022) Relationships between Industry 4.0, sustainable manufacturing and circular economy: proposal of a research framework. Int J Organ Anal 30(4):864–898 Bajic B, Rikalovic A, Suzic N, Piuri V (2021) Industry 4.0 implementation challenges and opportunities: a managerial perspective. IEEE Syst J 15(1):546–559 Bauer W, Schlund S, Marrenbach DH, Ganschar O (2014) Industrie 4.0 - Volkswirtschaftliches Potenzial für Deutschland. Controlling 27:515–517 Bauernhansl T, ten Hompel M, Vogel-Heuser B (2014) Industrie 4.0 in Produktion, Automatisierung und Logistik. Springer Fachmedien Wiesbaden, Wiesbaden Betz F (2011) Managing technological innovation: Competitive advantage from change, 3rd edn. Wiley, Hoboken Bittencourt VL, Alves AC, Leão CP (2019) Lean thinking contributions for Industry 4.0: a systematic literature review. IFAC-PapersOnLine 52(13):904–909 Bittighofer D, Dust M, Irslinger A, Liebich M, Martin L (2018) State of Industry 4.0 across German companies. In: 2018 IEEE international conference on engineering, technology and innovation (ICE/ITMC). Stuttgart, 17/06/2018–20/06/2018, IEEE, pp 1–8 Blessing LT, Chakrabarti A (2009) DRM, a design research methodology. Springer, Heidelberg Bodkhe U, Tanwar S, Parekh K, Khanpara P, Tyagi S, Kumar N, Alazab M (2020) Blockchain for Industry 4.0: a comprehensive review. IEEE Access 8:79764–79800 Bongomin O, Gilibrays Ocen G, Oyondi Nganyi E, Musinguzi A, Omara T (2020) Exponential disruptive technologies and the required skills of Industry 4.0. J Eng 2020:1–17 Browning TR (2016) Design structure matrix extensions and innovations: a survey and new opportunities. IEEE Trans Eng Manag 63(1):27–52 Bueno A, Godinho Filho M, Frank AG (2020) Smart production planning and control in the Industry 4.0 context: a systematic literature review. Comput Ind Eng 149:106774 Calabrese A, Dora M, Levialdi Ghiron N, Tiburzi L (2020) Industry’s 4.0 transformation process: how to start, where to aim, what to be aware of. Prod Plann Control 33(5):492–512 Calabrese A, Levialdi Ghiron N, Tiburzi L (2021) ‘Evolutions’ and ‘revolutions’ in manufacturers’ implementation of Industry 4.0: a literature review, a multiple case study, and a conceptual framework. Prod Plan Control 32(3):213–227 Chen Y (2017) Integrated and intelligent manufacturing: perspectives and enablers. Engineering 3(5):588–595 Chen Y, Yang O, Sampat C, Bhalode P, Ramachandran R, Ierapetritou M (2020) Digital twins in pharmaceutical and biopharmaceutical manufacturing: a literature review. Processes 8(9):1088 Cherubini A, Passama R, Crosnier A, Lasnier A, Fraisse P (2016) Collaborative manufacturing with physical human–robot interaction. Robot Comput Integr Manuf 40:1–13 Cotrino A, Sebastián MA, González-Gaya C (2020) Industry 4.0 roadmap: implementation for small and medium-sized enterprises. Appl Sci 10(23):8566 Dalmarco G, Ramalho FR, Barros AC, Soares AL (2019) Providing Industry 4.0 technologies: the case of a production technology cluster. J High Technol Manag Res 30(2):100355 Danilovic M, Browning TR (2007) Managing complex product development projects with design structure matrices and domain mapping matrices. Int J Project Manag 25(3):300–314 Danilovic M, Sandkull B (2005) The use of dependence structure matrix and domain mapping matrix in managing uncertainty in multiple project situations. Int J Project Manage 23(3):193–203 de Paula Ferreira W, Armellini F, de Santa-Eulalia LA (2020) Simulation in Industry 4.0: a state-of-the-art review. Comput Ind Eng 149:106868 Dombrowski U, Richter T, Krenkel P (2017) Interdependencies of Industrie 4.0 & lean production systems: a use cases analysis. Procedia Manuf 11:1061–1068 Erol S, Schumacher A, Sihn W (2016) Strategic guidance towards Industry 4.0—a three-stage process model. In: International conference on competitive manufacturing 2016 (COMA’16). Stellenbosch, South Africa Faller C, Feldmüller D (2015) Industry 4.0 learning factory for regional SMEs. Procedia CIRP 32:88–91 Fatorachian H, Kazemi H (2021) Impact of Industry 4.0 on supply chain performance. Prod Plan Control 32(1):63–81 Feldman LP, Page AL (1984) Principles vs. practice in new product planning. J Prod Innov Manag 1(1):43–55 Fernandez-Carames TM, Fraga-Lamas P (2019) A review on the application of blockchain to the next generation of cybersecure Industry 4.0 smart factories. IEEE Access 7:45201–45218 Firmino AS, Perles GX, Mendes JV, Da Silva JEAR, Silva DAL (2020) Towards industry 40: a SWOT-based analysis for companies located in the Sorocaba Metropolitan Region (São Paulo State, Brazil). Gestão Produção. https://doi.org/10.1590/0104-530x5622-20 Fraga-Lamas P, Fernandez-Carames TM (2019) A review on blockchain technologies for an advanced and cyber-resilient automotive industry. IEEE Access 7:17578–17598 Fraga-Lamas P, Fernandez-Carames TM, Blanco-Novoa O, Vilar-Montesinos MA (2018) A review on industrial augmented reality systems for the Industry 4.0 shipyard. IEEE Access 6:13358–13375 Frank AG, Dalenogare LS, Ayala NF (2019) Industry 4.0 technologies: implementation patterns in manufacturing companies. Int J Prod Econ 210:15–26 Fuller A, Fan Z, Day C, Barlow C (2020) Digital twin: enabling technologies, challenges and open research. IEEE Access 8:108952–108971 García JI, Cano RE, Contreras JD (2020) Digital retrofit: a first step toward the adoption of Industry 4.0 to the manufacturing systems of small and medium-sized enterprises. Proc Inst Mech Eng Part B J Eng Manuf 234(8):1156–1169 Gartner (2022) Definition of solution—Gartner information technology glossary. https://www.gartner.com/en/information-technology/glossary/solution. Accessed 1 Oct 2022 Ghobakhloo M (2018) The future of manufacturing industry: a strategic roadmap toward Industry 4.0. J Manuf Technol Manag 29(6):910–936 Ghobakhloo M (2020) Industry 4.0, digitization, and opportunities for sustainability. J Clean Prod 252:119869 Ghobakhloo M, Iranmanesh M, Vilkas M, Grybauskas A, Amran A (2022) Drivers and barriers of Industry 4.0 technology adoption among manufacturing SMEs: a systematic review and transformation roadmap. J Manuf Technol Manag 33(6):1029–1058 Gochermann J (2022) Technology management: recognizing, evaluating and successfully using technologies. Springer, Wiesbaden Govindarajan UH, Trappey AJC, Trappey CV (2018) Immersive technology for human-centric cyberphysical systems in complex manufacturing processes: a comprehensive overview of the global patent profile using collective intelligence. Complexity 2018:1–17 Gualtieri L, Rauch E, Vidoni R (2021) Emerging research fields in safety and ergonomics in industrial collaborative robotics: a systematic literature review. Robot Comput Integr Manuf 67:101998 Gupta A, Basu B (2019) Sustainable primary aluminium production: technology status and future opportunities. Trans Indian Inst Met 72(8):2135–2150 Hermann M, Pentek T, Otto B (2016) Design principles for industrie 4.0 scenarios. In: 2016 49th Hawaii international conference on system sciences (HICSS). Koloa, HI, USA, 05/01/2016–08/01/2016. IEEE, pp 3928–3937 Hoffmann Souza ML, Da Costa CA, de Oliveira Ramos G, Da Rosa Righi R (2020) A survey on decision-making based on system reliability in the context of Industry 4.0. J Manuf Syst 56:133–156 İç YT (2012) An experimental design approach using TOPSIS method for the selection of computer-integrated manufacturing technologies. Robot Comput Integr Manuf 28(2):245–256 Inkermann D, Schneider D, Martin NL, Lembeck H, Zhang J, Thiede S (2019) A framework to classify Industry 4.0 technologies across production and product development. Procedia CIRP 84:973–978 Javaid M, Haleem A, Vaishya R, Bahl S, Suman R, Vaish A (2020) Industry 4.0 technologies and their applications in fighting COVID-19 pandemic. Diabetes Metab Syndrome 14(4):419–422 Jiang Z, Yuan S, Ma J, Wang Q (2022) The evolution of production scheduling from Industry 3.0 through Industry 4.0. Int J Prod Res 60(11):3534–3554 Kagermann H (2015) Change through digitization—value creation in the age of Industry 4.0. In: Albach H, Meffert H, Pinkwart A, Reichwald R (eds) Management of permanent change. Springer Fachmedien Wiesbaden, Wiesbaden, pp 23–45 Kamble SS, Gunasekaran A, Gawankar SA (2018) sustainable Industry 4.0 framework: a systematic literature review identifying the current trends and future perspectives. Process Saf Environ Prot 117:408–425 Kang HS, Lee JY, Choi S, Kim H, Park JH, Son JY, Kim BH, Noh SD (2016) Smart manufacturing: past research, present findings, and future directions. Int J Precis Eng Manuf Green Technol 3(1):111–128 Kannan KSP, Garad A (2021) Competencies of quality professionals in the era of Industry 4.0: a case study of electronics manufacturer from Malaysia. Int J Qual Reliabil Manag 38(3):839–871 Kerin M, Pham DT (2019) A review of emerging Industry 4.0 technologies in remanufacturing. J Clean Prod 237:117805 Khaitan SK, McCalley JD (2015) Design techniques and applications of cyberphysical systems: a survey. IEEE Syst J 9(2):350–365 Klingenberg CO, Borges MAV, Antunes JAV Jr (2021) Industry 4.0 as a data-driven paradigm: a systematic literature review on technologies. J Manuf Technol Manag 32(3):570–592 Kumar A (2018) Methods and materials for smart manufacturing: additive manufacturing, internet of things, flexible sensors and soft robotics. Manuf Lett 15:122–125 Kumar S, Suhaib M, Asjad M (2020) Industry 4.0: complex, disruptive, but inevitable. Manag Prod Eng Rev 11:43–51 Lasi H, Fettke P, Kemper H-G, Feld T, Hoffmann M (2014) Industry 4.0. Bus Inf Syst Eng 6(4):239–242 Lee J, Bagheri B, Kao H-A (2015) A cyber-physical systems architecture for Industry 4.0-based manufacturing systems. Manuf Lett 3:18–23 Levy Y, Ellis TJ (2006) A systems approach to conduct an effective literature review in support of information systems research. Inf Sci Int J Emerg Transdiscip 9:181–212 Li L, Chi T, Hao T, Yu T (2018) Customer demand analysis of the electronic commerce supply chain using big data. Ann Oper Res 268(1–2):113–128 Liao Y, Deschamps F, Loures EDFR, Ramos LFP (2017) Past, present and future of Industry 4.0—a systematic literature review and research agenda proposal. Int J Prod Res 55(12):3609–3629 Lim CH, Lim S, How BS, Ng WPQ, Ngan SL, Leong WD, Lam HL (2021) A review of Industry 4.0 revolution potential in a sustainable and renewable palm oil industry: HAZOP approach. Renew Sustain Energy Rev 135:110223 Liu M, Fang S, Dong H, Xu C (2021) Review of digital twin about concepts, technologies, and industrial applications. J Manuf Syst 58:346–361 Lopez-Gomez C, Leal-Ayala D, Palladino M, O'Sullivan E (2017) Emerging trends in global advanced manufacturing: challenges, opportunities and policy responses. https://www.ciip-group.org/reports-and-articles/emerging-trends-global-advanced-manufacturing-chal/. Lu Y (2017) Industry 4.0: a survey on technologies, applications and open research issues. J Ind Inf Integr 6:1–10 Marri HB, Gunasekaran A, Grieve RJ (1998) An investigation into the implementation of computer integrated manufacturing in small and medium enterprises. Int J Adv Manuf Technol 14(12):935–942 Martín-Martín A, Orduna-Malea E, Thelwall M, Delgado López-Cózar E (2018) Google Scholar, Web of Science, and Scopus: A systematic comparison of citations in 252 subject categories. J Informetr 12(4):1160–1177 Modrák V, Mandul’ák J (2009) Mapping development of mes functionalities. In: Proceedings of the 6th international conference on informatics in control, automation and robotics. Milan, Italy, 02/07/2009–05/07/2009, SciTePress - Science and and Technology Publications, pp 244–247 Moher D, Liberati A, Tetzlaff J, Altman DG (2009) Preferred reporting items for systematic reviews and meta-analyses: the PRISMA statement. PLoS Med 6(7):e1000097 Moldabekova A, Zhidebekkyzy A, Baimukhanbetova E, Akhmetkaliyeva S (2020) Advanced technologies in improving the management of logistics services: bibliometric network analysis. Polish J Manag Stud 21(1):211–223 Morales GAG, Nizamis K, Bonnema GM (2023) Engineering complexity beyond the surface: discerning the viewpoints, the drivers, and the challenges. Res Eng Des. https://doi.org/10.1007/s00163-023-00411-9 Müller JM, Buliga O, Voigt K-I (2018) Fortune favors the prepared: how SMEs approach business model innovations in industry 4.0. Technol Forecast Soc Chang 132:2–17 Munsamy M, Telukdarie A, Dhamija P (2020) Logistics 4.0 energy modelling. Int J Bus Anal 7(1):98–121 Murray P, Wattis Z, Bain B, Golowczynski M, Sadd A (2019) Towards a digital twin supporting risk based decision making for offshore installations. In: Society of Petroleum Engineers—SPE Offshore Europe conference and exhibition 2019, OE 2019. Aberdeen, UK, 03/09/2019–06/09/2019 Naefe P, Luderich J (2016) Konstruktionsmethodik für die Praxis. Springer Fachmedien Wiesbaden, Wiesbaden Nascimento DLM, Alencastro V, Quelhas OLG, Caiado RGG, Garza-Reyes JA, Rocha-Lona L, Tortorella G (2019) Exploring Industry 4.0 technologies to enable circular economy practices in a manufacturing context. J Manuf Technol Manag 30(3):607–627 Nosalska K, Piątek ZM, Mazurek G, Rządca R (2020) Industry 4.0: coherent definition framework with technological and organizational interdependencies. J Manuf Technol Manag 31(5):837–862 Núñez-Merino M, Maqueira-Marín JM, Moyano-Fuentes J, Martínez-Jurado PJ (2020) Information and digital technologies of Industry 4.0 and lean supply chain management: a systematic literature review. Int J Prod Res 58(16):5034–5061 Orzes G, Poklemba R, Towner WT (2020) Implementing Industry 4.0 in SMEs: a focus group study on organizational requirements. In: Matt DT, Modrák V, Zsifkovits H (eds) Industry 4.0 for SMEs. Springer International Publishing, Cham, pp 251–277 Ottogalli R, Amundarain A, Borro (2019) Flexible framework to model Industry 4.0 processes for virtual simulators. Appl Sci 9(23):4983 Oztemel E, Gursev S (2020) Literature review of Industry 4.0 and related technologies. J Intell Manuf 31(1):127–182 Pacchini APT, Lucato WC, Facchini F, Mummolo G (2019) The degree of readiness for the implementation of Industry 4.0. Comput Ind 113:103125 Pedota M, Grilli L, Piscitello L (2023) Technology adoption and upskilling in the wake of Industry 4.0. Technol Forecast Soc Change 187:122085 Polojärvi D, Palmer E, Dunford C (2023) A systematic literature review of sociotechnical systems in systems engineering. Syst Eng 26(4):482–504 Raj A, Dwivedi G, Sharma A, de Sousa L, Jabbour AB, Rajak S (2020) Barriers to the adoption of Industry 4.0 technologies in the manufacturing sector: an inter-country comparative perspective. Int J Prod Econ 224:107546 Ramírez-Durán VJ, Berges I, Illarramendi A (2021) Towards the implementation of Industry 4.0: a methodology-based approach oriented to the customer life cycle. Comput Ind 126:103403 Ramirez-Peña M, Abad Fraga FJ, Salguero J, Batista M (2020) Assessing sustainability in the shipbuilding supply chain 4.0: a systematic review. Sustainability 12(16):6373 Santos RC, Martinho JL (2020) An Industry 4.0 maturity model proposal. J Manuf Technol Manag 31(5):1023–1043 Schleich B, Anwer N, Mathieu L, Wartzack S (2017) Shaping the digital twin for design and production engineering. CIRP Ann Manuf Technol 66(1):141–144 Schneider D, Fröhlich T, Huth T, Vietor T (2020) Design for flexibility—evaluation interactions between product properties and production processes. Procedia CIRP 91:814–818 Schneider D, Huth T, Vietor T (2021) Development of an Industry 4.0 method and knowledge platform for strategic technology implementation. Procedia CIRP 100:613–618 Schott P, Lederer M, Eigner I, Bodendorf F (2020) Case-based reasoning for complexity management in Industry 4.0. J Manuf Technol Manag 31(5):999–1021 Shahin M, Chen FF, Bouzary H, Krishnaiyer K (2020) Integration of lean practices and Industry 4.0 technologies: smart manufacturing for next-generation enterprises. Int J Adv Manuf Technol 107(5–6):2927–2936 Shi Z, Xie Y, Xue W, Chen Y, Fu L, Xu X (2020) Smart factory in Industry 4.0. Syst Res Behav Sci 37(4):607–617 Sittón-Candanedo I, Alonso RS, Corchado JM, Rodríguez-González S, Casado-Vara R (2019) A review of edge computing reference architectures and a new global edge proposal. Future Gener Comput Syst 99:278–294 Strange R, Zucchella A (2017) Industry 4.0, global value chains and international business. Multinatl Bus Rev 25(3):174–184 Szalavetz A (2017) The environmental impact of advanced manufacturing technologies: examples from Hungary. Cent Eur Bus Rev 6(2):18–29 Szász L, Demeter K, Rácz B-G, Losonci D (2021) Industry 4.0: a review and analysis of contingency and performance effects. J Manuf Technol Manag 32(3):667–694 Vielhaber M, Stoffels P (2014) Product development vs production development. Procedia CIRP 21:252–257 Volkwein M, Schmitt J, Heidelbach J, Schöllhammer O, Evcenko D, Kett H (2022) Blinde Flecken in der Umsetzung von Industrie 4.0—identifizieren und verstehen Wagner T, Herrmann C, Thiede S (2017) Industry 4.0 impacts on lean production systems. Procedia CIRP 63:125–131 Wichmann RL, Eisenbart B, Gericke K (2019) The direction of industry: a literature review on Industry 4.0. Proc Des Soc Int Conf Eng Des 1(1):2129–2138 Wijewardhana GEH, Weerabahu SK, Nanayakkara JLD, Samaranayake P (2021) New product development process in apparel industry using Industry 4.0 technologies. Int J Product Perform Manag 70(8):2352–2373 Wohlin C (2014) Guidelines for snowballing in systematic literature studies and a replication in software engineering. In: Proceedings of the 18th international conference on evaluation and assessment in software engineering—EASE '14. London, England, United Kingdom, 13/05/2014–14/05/2014. ACM Press, New York, NY, USA, pp 1–10 Woschank M, Rauch E, Zsifkovits H (2020) A review of further directions for artificial intelligence, machine learning, and deep learning in smart logistics. Sustainability 12(9):3760 Xu X (2017) Machine tool 4.0 for the new era of manufacturing. Int J Adv Manuf Technol 92(5–8):1893–1900 Xu M, David JM, Kim SH (2018) The fourth industrial revolution: opportunities and challenges. Int J Financ Res 9(2):90 Yang C, Lan S, Shen W, Huang GQ, Wang X, Lin T (2017) Towards product customization and personalization in IoT-enabled cloud manufacturing. Clust Comput 20(2):1717–1730 Yang S, Aravind MR, Kaminski J, Pepin H (2018) Opportunities for Industry 4.0 to support remanufacturing. Appl Sci 8(7):1177 Yin Y, Stecke KE, Li D (2018) The evolution of production systems from Industry 2.0 through Industry 4.0. Int J Prod Res 56(1–2):848–861 Yu F, Schweisfurth T (2020) Industry 4.0 technology implementation in SMEs—a survey in the Danish–German border region. Int J Innov Stud 4(3):76–84 Yu C, Xu X, Lu Y (2015) Computer-integrated manufacturing, cyber-physical systems and cloud manufacturing—concepts and relationships. Manuf Lett 6:5–9 Zawadzki P, Żywicki K (2016) Smart product design and production control for effective mass customization in the Industry 4.0 concept. Manag Prod Eng Rev 7(3):105–112 Zheng T, Ardolino M, Bacchetti A, Perona M (2021) The applications of Industry 4.0 technologies in manufacturing context: a systematic literature review. Int J Prod Res 59(6):1922–1954 Zhou R, Le Cardinal J (2019) Exploring the impacts of Industry 4.0 from a macroscopic perspective. Proc Des Soc Int Conf Eng Des 1(1):2111–2120