An approach for the solution to order batching and sequencing in picking systems

Anderson Rogério Faia Pinto1, Marcelo Seido Nagano1
1São Carlos School of Engineering, Production Engineering Department, University of São Paulo, São Carlos, Brazil

Tóm tắt

Từ khóa


Tài liệu tham khảo

De Koster RBM, Le-Duc T, Roodbergen KJ (2007) Design and control of warehouse order picking: a literature review. Euro J Oper Res 182(2):481–501

Bottani E, Cecconi M, Vignali G et al (2012) Optimisation of storage allocation in order picking operations through a genetic algorithm. Int J Logist Res Apps 15(2):127–146

Tompkins JA, White JA, Bozer YA et al (2010) Facilities planning. Wiley, New York

Bartholdi III JJ, Hackman ST. Warehouse & distribution science: release 0.96. The Supply Chain and Logistics Institute, School of Industrial and Systems Engineering, Georgia Institute of Technology, Atlanta, GA, http://www2.isye.gatech.edu/~jjb/wh/book/editions/wh-sci-0.96.pdf 2014, Accessed 10 Aug 2018

De Koster RBM, Johnson AL, Roy D (2017) Warehouse design and management. Int J Prod Res 55(21):6327–6330

Chabot T, Lahyani R, Coelho LC et al (2017) Order picking problems under weight, fragility and category constraints. Int J Prod Res 55(21):6361–6379

Scholz A, Schubert D, Wäscher G (2017) Order picking with multiple pickers and due dates—simultaneous solution of order batching, batch assignment and sequencing, and picker routing problems. Euro J Oper Res 263(2):461–478

Gils TV, Ramaekers K, Caris A et al (2018) Designing efficient order picking systems by combining planning problems: state-of-the-art classification and review. Euro J Oper Res 267(1):1–15

Marchet G, Melacini M, Perotti S (2015) Investigating order picking system adoption: a case-study-based approach. Int J Logist Res Apps 18(1):82–98

Gu J, Goetschalckx M, McGinnis LF (2010) Research on warehouse design and performance evaluation: a comprehensive review. Euro J Oper Res 203(3):539–549

Grosse EH, Glock CH, Neumann WP (2017) Human factors in order picking: a content analysis of the literature. Int J Prod Res 55(5):1260–1276

Henn S, Schmid V (2013) Metaheuristics for order batching and sequencing in manual order picking systems. Comput Ind Eng 66(2):338–351

Van Nieuwenhuyse I, De Koster RB (2009) Evaluating order throughput time in 2-block warehouses with time window batching. Int J Prod Econ 121(2):654–664

Pinto ARF, Crepaldi AF, Nagano MS (2018) A genetic algorithm applied to pick sequencing for billing. J Intell Manuf 29(2):405–422

Chen TL, Cheng CY, Chen YY et al (2015) An efficient hybrid algorithm for integrated order batching, sequencing and routing problem. Int J Prod Econ 159:158–167

Petersen CG, Aase G (2004) A comparison of picking, storage, and routing policies in manual order picking. Int J Prod Econ 92(1):11–19

Chang FL, Liu ZX, Zheng X et al (2007) Research on order picking optimization problem of automated warehouse. Syst Eng Theory Pract 27(2):139–143

Li J, Huang R, Dai JB (2017) Joint optimisation of order batching and picker routing in the online retailer’s warehouse in China. Int J Prod Res 55(2):447–461

Scholz A, Wäscher G (2017) Order batching and picker routing in manual order picking systems: the benefits of integrated routing. Cent Eur J Oper Res 25(2):491–520

Holland JH (1975) Adaptation in natural and artificial systems. University of Michigan Press, Ann Arbor

Bertrand JWM, Fransoo JC (2002) Modelling and simulation: operations management research methodologies using quantitative modeling. Int J Oper Prod Manage 22(2):241–264

Gibson DR, Sharp GP (1992) Order batching procedures. Euro J Oper Res 58(1):57–67

Hsu CM, Chen KY, Chen MC (2005) Batching orders in warehouses by minimizing travel distance with genetic algorithms. Comput Ind 56(2):169–178

Clarke GU, Wright JW (1964) Scheduling of vehicles from a central depot to a number of delivery points. Oper Res 12(4):568–581

Vinod HD (1969) Integer programming and the theory of grouping. J Am Stat Assoc 64(326):506–519

Armstrong RD, Cook WD, Saipe AL (1979) Optimal batching in a semi-automated order picking system. J Oper Res Soc 30(8):711–720

Elsayed EA, Dube R, Proctor CL (1980) Heuristic algorithms for handling orders within a warehouse. Units and Bulk Materials Handling. ASME Publication, San Francisco, pp 225–233

Elsayed EA (1981) Algorithms for optimal material handling in automatic warehousing systems. Int J Prod Res 19(5):525–535

Goetschalckx M (1983) Storage and retrieval policies for efficient order picking operations. PhD Thesis, Georgia Institute of Technology, GA

Ratliff HD, Rosenthal AS (1983) Order-picking in a rectangular warehouse: a solvable case of the traveling salesman problem. Operations Research 31(3):507–521

Gademann N, Van de Velde S (2005) Order batching to minimize total travel time in a parallel-aisle warehouse. IIE Trans 37(1):63–75

Bozer YA, Kile JW (2008) Order batching in walk-and-pick order picking systems. Int J Prod Res 46(7):1887–1909

Ho YC, Tseng YY (2006) A study on order-batching methods of order-picking in a distribution centre with two cross-aisles. Int J Prod Res 44(17):3391–3417

Ho YC, Su TS, Shi ZB (2008) Order-batching methods for an order-picking warehouse with two cross aisles. Comput Industrial Eng 55(2):321–347

Hsieh LF, Huang YC (2011) New batch construction heuristics to optimise the performance of order picking systems. Int J Prod Econ 131(2):618–630

Wäscher G (2004) Order picking: a survey of planning problems and methods. In: Dyckhoff H, Lackes R, Reese J (eds) Supply chain management and reverse logistics. Part III. Berlin. Springer, Berlin, Heidelberg, pp 323–347

Elsayed EA, Unal OI (1989) Order batching algorithms and travel-time estimation for automated storage/retrieval systems. Int J Prod Res 27(7):1097–1114

Hwang H, Kim DG (2005) Order-batching heuristics based on cluster analysis in a low-level picker-to-part warehousing system. Int J Prod Res 43(17):3657–3670

Tsai CY, Liou JJ, Huang TM (2008) Using a multiple-GA method to solve the batch picking problem: considering travel distance and order due time. Int J Prod Res 46(22):6533–6555

Albareda-Sambola M, Alonso-Ayuso A, Molina E et al (2009) Variable neighborhood search for order batching in a warehouse. Asia Pac J Oper Res 26(5):655–683

Henn S, Koch S, Doerner KF et al (2010) Metaheuristics for the order batching problem in manual order picking systems. Bus Res 3(1):82–105

Henn S, Wäscher G (2012) Tabu search heuristics for the order batching problem in manual order picking systems. Euro J Oper Res 222(3):484–494

Xu X, Liu T, Li K et al (2014) Evaluating order throughput time with variable time window batching. Int J Prod Res 52(8):2232–2242

Henn S (2015) Order batching and sequencing for the minimization of the total tardiness in picker-to-part warehouses. Flexible Serv Manuf J 27(1):86–114

Won J, Olafsson S (2005) Joint order batching and order picking in warehouse operations. Int J Prod Res 43(7):1427–1442

Elsayed EA, Lee MK, Kim S et al (1993) Sequencing and batching procedures for minimizing earliness and tardiness penalty of order retrievals. Int J Prod Res 31(3):727–738

Elsayed EA, Lee MK (1996) Order processing in automated storage/retrieval systems with due dates. IIE Trans 28(7):567–578

Azadnia AH, Taheri S, Ghadimi P, et al. Order batching in warehouses by minimizing total tardiness: a hybrid approach of weighted association rule mining and genetic algorithms. Sci World J 2013; 1–13

Chen MC, Wu HP (2005) An association-based clustering approach to order batching considering customer demand patterns. Omega 33(4):333–343

Mladenović N, Hansen P (1997) Variable neighborhood search. Comput Oper Res 24(11):1097–1100

Hansen P, Mladenović N (2001) Variable neighborhood search: principles and applications. Euro J Oper Res 130(3):449–467

Kulak O, Sahin Y, Taner ME (2012) Joint order batching and picker routing in single and multiple-cross-aisle warehouses using cluster-based tabu search algorithms. Flexible Serv Manuf J 24(1):52–80

Roodbergen KJ, De Koster R (2001) Routing order pickers in a warehouse with a middle aisle. Euro J Oper Res 133(1):32–43

Helsgaun K (2000) An effective im plementation of the Lin-Kernighan traveling salesman heuristic. Euro J Oper Res 126(1):106–130

Gen M, Cheng R, Lin L (2008) Network models and optimization: multiobjective genetic algorithms approach. Springer, London

Elsayed SM, Sarker RA, Essam DL (2014) A new genetic algorithm for solving optimization problems. Eng App Artif Intell 27:57–69

Gu J, Goetschalckx M, McGinnis LF (2007) Research on warehouse operation: a comprehensive review. Euro J Oper Res 177(1):1–21

Henn S, Koch S, Wäscher G (2012) Order batching in order picking warehouses: a survey of solution approaches. In: Manzini R (ed) Warehousing in the global supply chain: Advanced models, tools and applications for storage systems. Springer, London, pp 105–137

Cergibozan Ç, Tasan AS (2016) Order batching operations: an overview of classification, solution techniques, and future research. J Intell Manuf 30(1):335–349

Haupt Randy L, Haupt Sue E (2004) Practical genetic algorithms, 2nd edn. Wiley, New York

De Jong K (1988) Learning with genetic algorithms: an overview. Mach Learn 3(2–3):121–138

Goldberg DE and Lingle R. Alleles, loci, and the traveling salesman problem. In: Jonh J (ed) ICGA Proceedings of the first international conference on genetic algorithms and their applications, Pittsburgh, USA, 24-26 July-1 1985, paper no. 15, ICGA, Pittsburgh, pp 154–159