A model-based adaptive controller for chatter mitigation and productivity enhancement in CNC milling machines

Robotics and Computer-Integrated Manufacturing - Tập 40 - Trang 34-43 - 2016
Carlos Maximiliano Giorgio Bort1, Marco Leonesio2, Paolo Bosetti1
1University of Trento, Department of Industrial Engineering, Italy
2CNR – Institute of Industrial Technologies and Automation, and Paolo Bosetti, Italy

Tài liệu tham khảo

Mekid, 2009, Beyond intelligent manufacturing, Mech. Mach. Theory, 44, 466, 10.1016/j.mechmachtheory.2008.03.006 Brian Rowe, 1996, Application of intelligent CNC in grinding, Comput. Ind., 31, 45, 10.1016/0166-3615(96)00036-X Weiss, 1999 Mahdavi, 2010, A review of simulation-based intelligent decision support system architecture for the adaptive control of flexible manufacturing systems, J. Artif. Intell., 3, 201, 10.3923/jai.2010.201.219 Altinta, 1995, Analytical prediction of stability lobes in milling, CIRP Ann. Manuf. Technol., 44, 357, 10.1016/S0007-8506(07)62342-7 Liao, 1996, A new on-line spindle speed regulation strategy for chatter control, Int. J. Mach. Tools Manuf., 651, 10.1016/0890-6955(95)00076-3 van Dijk, 2010, Automatic in-process chatter avoidance in the high-speed milling process, J Dyn. Syst. Meas. Control, 1322, 1 Monnin, 2014, Optimal control for chatter mitigation in milling—Part 1, Control Eng. Pract., 24, 156, 10.1016/j.conengprac.2013.11.010 M. Pedro, P. Pahud, The Frahm damper, in: Vibration Mechanics, Springer, The Netherlands, 1991, pp. 156–171. Liu, 1991, Optimal passive vibration control of cutting process stability in milling, J. Mater. Process. Technol., 28, 285, 10.1016/0924-0136(91)90227-6 Rashid, 2008, Design and implementation of tuned viscoelastic dampers for vibration control in milling, Int. J. Mach. Tools Manuf., 48, 1036, 10.1016/j.ijmachtools.2007.12.013 Dohner, 2004, Mitigation of chatter instabilities in milling by active structural control, J. Sound Vib., 269, 197, 10.1016/S0022-460X(03)00069-5 Abele, 2008, Development and design of an active work piece holder driven by piezo actuators, Prod. Eng., 2, 437, 10.1007/s11740-008-0123-3 Moradi, 2009, Robust control strategy for suppression of regenerative chatter in turning, J. Manuf. Process., 11, 55, 10.1016/j.jmapro.2009.06.002 Moradi, 2013, Suppression of nonlinear regenerative chatter in milling process via robust optimal control, J. Process Control, 23, 631, 10.1016/j.jprocont.2013.02.006 Hajikolaei, 2010, Spindle speed variation and adaptive force regulation to suppress regenerative chatter in the turning process, J. Manuf. Process., 12, 106, 10.1016/j.jmapro.2010.08.002 P. Albertelli, M. Leonesio, G. Bianchi, M. Monno, An analytical approach to optimize sinusoidal spindle speed variation in milling, in: Proceedings of The First International Conference on Process Machine Interactions (CIRP), 2008, Hannover. Costes, 2011, Surface roughness prediction in milling based on tool displacements, J. Manuf. Process., 13, 133, 10.1016/j.jmapro.2011.02.003 Soori, 2014, Virtual machining considering dimensional, geometrical and tool deflection errors in three-axis CNC milling machines, J. Manuf. Syst., 33, 498, 10.1016/j.jmsy.2014.04.007 D'Addona, 2015, Tool wear control through cognitive paradigms, Proc. CIRP, 33, 221, 10.1016/j.procir.2015.06.040 Li, 2012, A review of tool wear estimation using theoretical analysis and numerical simulation technologies, Int. J. Refract. Metals Hard Mater., 35, 143, 10.1016/j.ijrmhm.2012.05.006 Doruk Merdol, 2008, Virtual cutting and optimization of three-axis milling processes, Int. J. Mach. Tools Manuf., 48, 1063, 10.1016/j.ijmachtools.2008.03.004 Stavropoulos, 2013, Monitoring and control of manufacturing processes, Proc. CIRP, 8, 421, 10.1016/j.procir.2013.06.127 Ulsoy, 1993, Control of machining process, Trans. ASME, 115 Bertolazzi, 2007, Real-time motion planning for multibody systems, Multibody Syst. Dyn., 17, 119, 10.1007/s11044-007-9037-7 Cannarsa, 2009, On Bolza optimal control problems with constraints, Discrete Contin. Dyn. Syst. Ser. B, 3, 629 P. Bosetti, M. Leonesio, P. Parenti, On development of an optimal control system for real-time process optimization on milling machine tools, in: Proceedings of The Eighth CIRP Conference on Intelligent Computation in Manufacturing Engineering, 2012, Ischia. Quintana, 2011, Chatter in machining processes, Int. J. Mach. Tools Manuf., 51, 363, 10.1016/j.ijmachtools.2011.01.001 A. Iglesias, J. Munoa, J. Ciurana, Optimisation of face milling operations with structural chatter using a stability model based process planning methodology, Int. J. Adv. Manuf. Technol (2013) 1–13. Park, 2003, Receptance coupling for end mills, Int. J. Mach. Tools Manuf., 43, 889, 10.1016/S0890-6955(03)00088-9 Otto, 2013, Application of spindle speed variation for chatter suppression in turning, CIRP J. Manuf. Sci. Technol., 6, 102, 10.1016/j.cirpj.2013.02.002 Born, 1928, Beweis des adiabatensatzes, Z. Phys., 51, 165, 10.1007/BF01343193 Altintas, 2008, Chatter stability of milling in frequency and discrete time domain, CIRP J. Manuf. Sci. Technol., 1, 35, 10.1016/j.cirpj.2008.06.003 Fritsch, 1988, Monotone piecewise cubic interpolation, SIAM: SIAM J. Numer. Anal., 17, 238 Montgomery, 2008 Altintas, 2000 Bediaga, 2009, An automatic spindle speed selection strategy to obtain stability in high-speed milling, Int. J. Mach. Tools Manuf., 49, 384, 10.1016/j.ijmachtools.2008.12.003 Kuljanic, 2008, Multisensor approaches for chatter detection in milling, J. Sound Vib., 312, 672, 10.1016/j.jsv.2007.11.006 Budak, 1996, Prediction of milling force coefficients from orthogonal cutting data, J. Eng. Ind., 118, 216