Performance comparison of powder mixed EDM and traditional EDM on TZM-molybdenum super alloy using response surface methodology
Tóm tắt
Excellent characteristics of Titanium Zirconium Molybdenum alloy (TZM-Molybdenum) make them favorable for use in aerospace industries. Such super alloys must be machined precisely for aerospace purposes. Traditional machining procedures subject TZM Molybdenum to several challenges. Electrical discharge machining (EDM) is an excellent method for generating EDM is a fantastic technique for creating complex and intricate profile geometries. and complicated profile geometries. It's an excellent tool for materials that are tough to cut. The suspension of an adequate quantity of powder particles in dielectric oil improves machining efficiency with better accuracy, greater productivity, and a superior surface finish while machining newly developed molybdenum alloys. The present investigation tested the effect on TZM-Molybdenum using silicon carbide (SiC) powder-mixed dielectric with peak current (IP), pulse-on-time (TON), pulse-off-time (TOFF), and gap voltage (V) as input variables on material removal rate (MRR), tool wear rate (TWR), and surface roughness (SR). The response surface methodology was used to discover the most significant parameter for the responses and to pick the crucial set of parameters. The suspended powder of has a massive impact on the multi-objective performance characteristic in PMEDM. When we used SiC additives in PMEDM, we saw a 14.05% rise in MRR, an 11.98% drop in TWR, and a 12.24% decrease in SR. The insertion of SiC micro particles to dielectric fluid enhances TZM-Molybdenum EDM performance over traditional EDM. Surface roughness is improved by employing powder in dielectric processes compared to traditional EDM.
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