Sustainability of additive manufacturing: An overview on its energy demand and environmental impact

Additive Manufacturing - Tập 21 - Trang 694-704 - 2018
Tao Peng1, Karel Kellens2, Renzhong Tang1, Chao Chen3, Gang Chen4
1Department of Industrial and Systems Engineering, School of Mechanical Engineering, Zhejiang University, Hangzhou, 310027, China
2Department of Mechanical Engineering, KU Leuven, Belgium
3State Key Laboratory of Powder Metallurgy, Central South University, Changsha 410083, China
4State Key Laboratory of Porous Metal Materials, Northwest Institute for Non-ferrous Metal Research, Xian, 710016, China

Tài liệu tham khảo

Ayres, 1994 IEA, 2012 WCED, 1987 Gibson, 2009, Additive manufacturing technologies Conner, 2014, Making sense of 3-D printing: creating a map of additive manufacturing products and services, 64 Gershenfeld, 2012, How to make almost anything - the digital fabrication revolution, Foreign Policy, 91, 42 Mourtzis, 2008, Supply chain modeling and control for producing highly customized products, CIRP Ann. Manuf. Technol., 57, 451, 10.1016/j.cirp.2008.03.106 Khajavi, 2014, Additive manufacturing in the spare parts supply chain, Comput. Ind., 65, 50, 10.1016/j.compind.2013.07.008 Bechmann, 2014, Changing the future of additive manufacturing, Metal Powder Rep., 69, 37, 10.1016/S0026-0657(14)70135-3 Reynders, 2014 Huang, 2015, Additive manufacturing: current State, future potential, gaps and needs, and recommendations, J. Manuf. Sci. Eng. Trans. ASME, 137, 1, 10.1115/1.4028725 ASTM, 2012 Hopkinson, 2006 Zistl, 2013 Wohlers, 2012 Gartner (2014). Gartner, Inc., Hype Cycle for 3D Printing. Wohlers, 2016 McKinsey, 2013 Lee, 2014, Development of a hybrid rapid prototyping system using low-cost fused deposition modeling and five-axis machining, J. Mater. Process. Technol., 214, 2366, 10.1016/j.jmatprotec.2014.05.004 Zhu, 2015, Investigation of part distortions as a result of hybrid manufacturing, Rob. Comput. Integr. Manuf., 37, 23, 10.1016/j.rcim.2015.06.001 Petrick, 2013, 3D printing disrupts manufacturing: how economies of one create New rules of competition, Res. Technol. Manage., 56, 12, 10.5437/08956308X5606193 Mellor, 2014, Additive manufacturing: a framework for implementation, Int. J. Prod. Econ., 149, 194, 10.1016/j.ijpe.2013.07.008 Gebler, 2014, A global sustainability perspective on 3D printing technologies, Energy Policy, 74, 158, 10.1016/j.enpol.2014.08.033 Frazier, 2014, Metal additive manufacturing: a review, J. Mater. Eng. Perform., 23, 1917, 10.1007/s11665-014-0958-z Jawahir, 2005, Design for sustainability (DFS): new challenges in developing and implementing a curriculum for next generation design and manufacturing engineers Allwood, 2011, Material efficiency: a white paper, Resour. Conserv. Recycl., 55, 362, 10.1016/j.resconrec.2010.11.002 Achillas, 2015, A methodological framework for the inclusion of modern additive manufacturing into the production portfolio of a focused factory, J. Manuf. Syst., 37, 328, 10.1016/j.jmsy.2014.07.014 Markillie, 2013 Jin, 2016, Modeling and process planning for curved layer fused deposition, Int. J. Adv. Manuf. Technol., 1 Drizo, 2006, Environmental impacts of rapid prototyping: an overview of research to date, Rapid Prototyp. J., 12, 64, 10.1108/13552540610652393 Dotchev, 2009, Recycling of polyamide 12 based powders in the laser sintering process, Rapid Prototyp. J., 15, 192, 10.1108/13552540910960299 Huang, 2013, Additive manufacturing and its societal impact: a literature review, Int. J. Adv. Manuf. Technol., 67, 1191, 10.1007/s00170-012-4558-5 Tabone, 2010, Sustainability metrics: life cycle assessment and green design in polymers, Environ. Sci. Technol., 44, 8264, 10.1021/es101640n Peng, 2017, Energy modelling for FDM 3D printing from a life cycle perspective, Int. J. Manuf. Res., 12, 83, 10.1504/IJMR.2017.083651 Stephens, 2013, Ultrafine particle emissions from desktop 3D printers, Atmos. Environ., 79, 334, 10.1016/j.atmosenv.2013.06.050 Ruffo, 2007, Cost estimation for rapid manufacturing - simultaneous production of mixed components using laser sintering, Proc. Inst. Mech. Eng. Part : J. Eng. Manuf., 221, 1585, 10.1243/09544054JEM894 Reeves, 2008 Gungor, 1999, Issues in environmentally conscious manufacturing and product recovery: a survey, Comput. Ind. Eng., 36, 811, 10.1016/S0360-8352(99)00167-9 ISO, 2006 Duflou, 2012, Towards energy and resource efficient manufacturing: a processes and systems approach, CIRP Ann. Manuf. Technol., 61, 587, 10.1016/j.cirp.2012.05.002 Peng, 2014, Energy-efficient machining systems: a critical review, Int. J. Adv. Manuf. Technol., 72, 1389, 10.1007/s00170-014-5756-0 Cai, 2016, Fine energy consumption allowance of workpieces in the mechanical manufacturing industry, Energy, 114, 623, 10.1016/j.energy.2016.08.028 Schudeleit, 2016, The total energy efficiency index for machine tools, Energy, 102, 682, 10.1016/j.energy.2016.02.126 Seow, 2016, Design for energy minimization’ approach to reduce energy consumption during the manufacturing phase, Energy, 109, 894, 10.1016/j.energy.2016.05.099 Hu, 2017, Minimising the machining energy consumption of a machine tool by sequencing the features of a part, Energy, 121, 292, 10.1016/j.energy.2017.01.039 Luo, 1999, Environmental performance analysis of solid freeform fabrication processes Dickinson, 1995, Green product manufacturing, AT&T Tech. J., 74, 26, 10.1002/j.1538-7305.1995.tb00263.x Durham, 2002, Environmental benign manufacturing: current practice and future trends, J. Miner. Met. Mater. Soc., 54, 34, 10.1007/BF02701694 AMAZE, 2016 Wilczynski, 2013 Huijbregts, 2008, Ecological footprint accounting in the life cycle assessment of products, Ecol. Econ., 64, 798, 10.1016/j.ecolecon.2007.04.017 Kohtala, 2015, Addressing sustainability in research on distributed production: an integrated literature review, J. Clean. Prod., 106, 654, 10.1016/j.jclepro.2014.09.039 Reeves, 2012 Sreenivasan, 2010, Sustainability issues in laser-based additive manufacturing, Phys. Procedia, 5, 81, 10.1016/j.phpro.2010.08.124 Baumers, 2011, Sustainability of additive manufacturing: measuring the energy consumption of the laser sintering process, Proc. Ins. Mech. Eng. Part B J. Eng. Manuf., 225, 2228, 10.1177/0954405411406044 Baumers, 2011, Energy inputs to additive manufacturing: does capcity utilization matter? Campbell, 2011 Kreiger, 2013, Environmental life cycle analysis of distributed three-dimensional printing and conventional manufacturing of polymer products, ACS Sustain. Chem. Eng., 1, 1511, 10.1021/sc400093k Baumers, 2016, The cost of additive manufacturing: machine productivity, economies of scale and technology-push, Technol. Forecast. Soc. Change, 102, 193, 10.1016/j.techfore.2015.02.015 Dietmair, 2009, A generic energy consumption model for decision making and energy efficiency optimisation in manufacturing, Int. J. Sustain. Eng., 2, 123, 10.1080/19397030902947041 Gutowski, 2009, Thermodynamic analysis of resources used in manufacturing processes, Environ. Sci. Technol., 43, 1584, 10.1021/es8016655 Kara, 2011, Unit process energy consumption models for material removal processes, CIRP Ann. Manuf. Technol., 60, 37, 10.1016/j.cirp.2011.03.018 Balogun, 2012, Modelling of direct energy requirements in mechanical machining processes, J. Clean. Prod., 41, 179, 10.1016/j.jclepro.2012.10.015 Peng, 2013, A holistic approach to achieving energy efficiency for interoperable machining systems, Int. J. Sustain. Eng., 7, 111, 10.1080/19397038.2013.811558 Kaufmann, 2008 Nimbalkar, 2014 Huang, 2016, Energy and emissions saving potential of additive manufacturing: the case of lightweight aircraft components, J. Clean. Prod., 135, 1559, 10.1016/j.jclepro.2015.04.109 Le Bourhis, 2013, Sustainable manufacturing: evaluation and modeling of environmental impacts in additive manufacturing, Int. J. Adv. Manuf. Technol., 69, 1927, 10.1007/s00170-013-5151-2 Le Bourhis, 2014, Predictive model for environmental assessment in additive manufacturing process, Procedia CIRP, 15, 26, 10.1016/j.procir.2014.06.031 Clemon, 2013, Precision and energy usage for additive manufacturing Faludi, 2015, Comparing environmental impacts of additive manufacturing vs traditional machining via life-cycle assessment, Rapid Prototyp. J., 21, 14, 10.1108/RPJ-07-2013-0067 Faludi, 2015, Does material choice drive sustainability of 3D printing?, Int. J. Mech. Aerosp. Ind. Mechatron. Manuf. Eng., 9, 216 Kellens, 2014, Environmental impact modeling of selective laser sintering processes, Rapid Prototyp. J., 20, 459, 10.1108/RPJ-02-2013-0018 Hague, 2003, Implications on design of rapid manufacturing, Proc. Inst. Mech. Eng. Part C J. Mech. Eng. Sci., 217, 25, 10.1243/095440603762554587 Thompson, 2016, Design for additive manufacturing: trends, opportunities, considerations, and constraints, CIRP Ann. Manuf. Technol., 65, 737, 10.1016/j.cirp.2016.05.004 Yang, 2015, Additive manufacturing-enabled design theory and methodology: a critical review, Int. J. Adv. Manuf. Technol., 80, 327, 10.1007/s00170-015-6994-5 Tang, 2016, A survey of the design methods for additive manufacturing to improve functional performance, Rapid Prototyp. J., 22, 569, 10.1108/RPJ-01-2015-0011 Tang, 2016, A framework to reduce product environmental impact through design optimization for additive manufacturing, J. Clean. Prod., 137, 1560, 10.1016/j.jclepro.2016.06.037 Santos, 2011 Santos, 2012, A decision tool for green manufacturing while utilizing additive process Diegel, 2016, Additive manufacturing and its effect on sustainable design, vol. 1, 73 Pigosso, 2010, Ecodesign methods focused on remanufacturing, J. Clean. Prod., 18, 21, 10.1016/j.jclepro.2009.09.005 Kellens, 2012, Methodology for systematic analysis and improvement of manufacturing unit process life-cycle inventory (UPLCI)-CO2PE! Initiative (cooperative effort on process emissions in manufacturing). Part 1: methodology description, Int. J. Life Cycle Assess., 17, 69, 10.1007/s11367-011-0340-4 Kellens, 2012, Methodology for systematic analysis and improvement of manufacturing unit process life cycle inventory (UPLCI) CO2PE! Initiative (cooperative effort on process emissions in manufacturing). Part 2: case studies, Int. J. Life Cycle Assess., 17, 242, 10.1007/s11367-011-0352-0 Mognol, 2006, Rapid prototyping: energy and environment in the spotlight, Rapid Prototyp. J., 12, 26, 10.1108/13552540610637246 Sreenivasan, 2009, Sustainability study in selective laser sintering - an energy perspective Weissman, 2011, Selecting a design-stage energy estimation approach for manufacturing processes Telenko, 2012, A comparison of the energy efficiency of selective laser sintering and injection molding of nylon parts, Rapid Prototyp. J., 18, 472, 10.1108/13552541211272018 Strano, 2011, Multi-objective optimization of selective laser sintering processes for surface quality and energy saving, Proc. Inst. Mech. Eng. Part B J. Eng. Manuf., 225, 1673, 10.1177/0954405411402925 Strano, 2012, A new approach to the design and optimisation of support structures in additive manufacturing, Int. J. Adv. Manuf. Technol., 66, 1247, 10.1007/s00170-012-4403-x Meteyer, 2014, Energy and material flow analysis of binder-jetting additive manufacturing processes, Procedia CIRP, 15, 19, 10.1016/j.procir.2014.06.030 Xu, 2015, Energy consumption model of binder-jetting additive manufacturing processes, Int. J. Prod. Res., 53, 7005, 10.1080/00207543.2014.937013 Paul, 2012, Process energy analysis and optimization in selective laser sintering, J. Manuf. Syst., 31, 429, 10.1016/j.jmsy.2012.07.004 Paul, 2015, A combined energy and error optimization method for metal powder based additive manufacturing processes, Rapid Prototyp. J., 21, 301, 10.1108/RPJ-07-2013-0065 Franco, 2012, Characterization of laser energy consumption in sintering of polymer based powders, J. Mater. Process. Technol., 212, 917, 10.1016/j.jmatprotec.2011.12.003 Morrow, 2007, Environmental aspects of laser-based and conventional tool and die manufacturing, J. Clean. Prod., 15, 932, 10.1016/j.jclepro.2005.11.030 Kellens, 2010, Environmental analysis of SLM and SLS in manufacturing processes Munguía, 2008, Pursuing successful rapid manufacturing: a users' best-practices approach, Rapid Prototyp. J., 14, 173, 10.1108/13552540810878049 Zheng, 2016, A weighted rough set based fuzzy axiomatic design approach for the selection of AM processes, Int. J. Adv. Manuf. Technol., 1 Franco, 2010, Experimental analysis of selective laser sintering of polyamide powders: an energy perspective, J. Clean. Prod., 18, 1722, 10.1016/j.jclepro.2010.07.018 Hasan, 2008, The application of rapid manufacturing technologies in the spare parts industry Holmstrom, 2010, Rapid manufacturing in the spare parts supply chain: alternative approaches to capacity deployment, J. Manuf. Technol. Manage., 21, 687, 10.1108/17410381011063996 Andersson, 2000, Decentralized inventory control in a two-level distribution system, Eur. J. Operat. Res., 127, 483, 10.1016/S0377-2217(99)00332-X ORNL, 2010, Oak Ridge national laboratory (ORNL) Kim, 2015, Streamlining the additive manufacturing digital spectrum: a systems approach, Addit. Manuf., 5, 20 Boschetto, 2015, Roughness prediction in coupled operations of fused deposition modeling and barrel finishing, J. Mater. Process. Technol., 219, 181, 10.1016/j.jmatprotec.2014.12.021 Boschetto, 2016, Design for manufacturing of surfaces to improve accuracy in fused deposition modeling, Rob. Comput. Integr. Manuf., 37, 103, 10.1016/j.rcim.2015.07.005 Pandey, 2004, Optimal part deposition orientation in FDM by using a multicriteria genetic algorithm, Int. J. Prod. Res., 42, 4069, 10.1080/00207540410001708470 Galantucci, 2010, Quantitative analysis of a chemical treatment to reduce roughness of parts fabricated using fused deposition modeling, CIRP Ann. Manuf. Technol., 59, 247, 10.1016/j.cirp.2010.03.074 Pandey, 2003, Improvement of surface finish by staircase machining in fused deposition modelling, J. Mater. Process. Technol., 323, 10.1016/S0924-0136(02)00953-6 Galantucci, 2009, Experimental study aiming to enhance the surface finish of fused deposition modeled parts, CIRP Ann. Manuf. Technol., 58, 189, 10.1016/j.cirp.2009.03.071 Espalin, 2009 Niino, 2011, Feasibility sutdy on plastic laser sintering without powder bed preheating Petrovic, 2011, Additive layered manufacturing: sectors of industrial application shown through case studies, Int. J. Prod. Res., 49, 1071, 10.1080/00207540903479786 Tang, 2015, Effect of powder reuse times on additive manufacturing of Ti-6Al-4V by selective electron beam melting, JOM J. Miner. Met. Mater. Soc., 67, 555, 10.1007/s11837-015-1300-4 King, 2003, Rapid tooling: selective laser sintering injection tooling, J. Mater. Process. Technol., 132, 42, 10.1016/S0924-0136(02)00257-1 Levy, 2003, Rapid manufacturing and rapid tooling with layer manufacturing technologies: state of the art and future perspectives, CIRP Ann. Manuf. Technol., 52, 589, 10.1016/S0007-8506(07)60206-6 Wilson, 2014, Remanufacturing of turbine blades by laser direct deposition with its energy and environmental impact analysis, J. Clean. Prod., 80, 170, 10.1016/j.jclepro.2014.05.084 Gartner (2015). Gartner, Inc., Hype Cycle for 3D Printing.