Temperature effect on the material removal mechanism of soft-brittle crystals at nano/micron scale

Qi Liu1,2, Zhirong Liao1, Dragos Axinte1,3
1Machining and Condition Monitoring Group, Faculty of Engineering, University of Nottingham, NG7 2RD, UK
2School of Mechatronics Engineering, Harbin Institute of Technology, Harbin, 150001, China
3Faculty of Engineering, The University of Nottingham Ningbo, Ningbo, 315100, China

Tài liệu tham khảo

Wang, 2016, An experimental and theoretical investigation on the brittle ductile transition and cutting force anisotropy in cutting KDP crystal, Int. J. Mach. Tool Manufact., 106, 98, 10.1016/j.ijmachtools.2016.04.009 Zhang, 2019, Modeling and simulation on the effect of tool rake angle in diamond turning of KDP crystal, J. Mater. Process. Technol., 273, 10.1016/j.jmatprotec.2019.116259 Liu, 2018, Effect of tool inclination on surface quality of KDP crystal processed by micro ball-end milling, Int. J. Adv. Manuf. Technol., 99, 2777, 10.1007/s00170-018-2622-5 Li, 2019, Deformation mechanism and force modelling of the grinding of YAG single crystals, Int. J. Mach. Tool Manufact., 143, 23, 10.1016/j.ijmachtools.2019.05.003 Yan, 2019, Chip morphology and surface integrity in ultraprecision cutting of yttria-stabilized tetragonal zirconia polycrystal, CIRP Ann., 68, 53, 10.1016/j.cirp.2019.04.050 Liao, 2017, A novel cutting tool design to avoid surface damage in bone machining, Int. J. Mach. Tool Manufact., 116, 52, 10.1016/j.ijmachtools.2017.01.003 Bifano, 1991, Ductile-regime grinding: a New technology for machining brittle materials, J. Eng. Ind., 113, 184, 10.1115/1.2899676 Chen, 2017, Cutting surface quality analysis in micro ball end-milling of KDP crystal considering size effect and minimum undeformed chip thickness, Precis. Eng., 50, 410, 10.1016/j.precisioneng.2017.06.015 Rao, 2019, Characterization of hardness, elastic modulus and fracture toughness of RB-SiC ceramics at elevated temperature by Vickers test, Mat. Sci.Eng. A Struct., 744, 426, 10.1016/j.msea.2018.12.044 Kucheyev, 2004, Mechanical response of KD2xH2(1−x)PO4 crystals during nanoindentation, Appl. Phys. Lett., 84, 2274, 10.1063/1.1690867 Gao, 2017, Research progress on ultra-precision machining technologies for soft-brittle crystal materials, Front. Mech. Eng. Prc., 12, 77, 10.1007/s11465-017-0411-8 Guin, 1980, Plastic strain and dislocation structure of the KDP group crystals, Cryst. Res. Technol., 15, 479, 10.1002/crat.19800150413 Fang, 2004, Microhardness and indentation fracture of potassium dihydrogen phosphate (KDP), J. Am. Ceram. Soc., 85, 174, 10.1111/j.1151-2916.2002.tb00062.x Borc, 2017, Investigation of pop-in events and indentation size effect on the (001) and (100) faces of KDP crystals by nanoindentation deformation, Mat. Sci.Eng. A Struct., 708, 1, 10.1016/j.msea.2017.09.069 Huang, 2019, Study on fracture toughness of potassium dihydrogen phosphate single crystal, Cryst. Eng. Comm., 21, 1329, 10.1039/C8CE01907J Zhang, 2015, Understanding the friction and wear of KDP crystals by nanoscratching, Wear, 332–333, 900, 10.1016/j.wear.2014.11.032 Lu, 2010, Mechanical properties of potassium dihydrogen phosphate single crystal by the nanoindentation technique, Mater. Manuf. Process, 25, 740, 10.1080/10426910903124845 Rao, 2020, Surface and subsurface damage of reaction-bonded silicon carbide induced by electrical discharge diamond grinding, Int. J. Mach. Tool Manufact., 154, 10.1016/j.ijmachtools.2020.103564 Liao, 2019, State-of-the-art of surface integrity in machining of metal matrix composites, Int. J. Mach. Tool Manufact., 143, 63, 10.1016/j.ijmachtools.2019.05.006 Shang, 2019, On modelling of laser assisted machining: forward and inverse problems for heat placement control, Int. J. Mach. Tool Manufact., 138, 36, 10.1016/j.ijmachtools.2018.12.001 Murray, 1960, Brittle-ductile transition temperatures in ionic crystals, J. Am. Ceram. Soc., 43, 330, 10.1111/j.1151-2916.1960.tb13662.x Liu, 2019, Modeling of residual tool mark formation and its influence on the optical performance of KH2PO4 optics repaired by micro-milling, Opt. Mater. Express, 9, 3789, 10.1364/OME.9.003789 Liu, 2019, Incident laser modulation by tool marks on micro-milled KDP crystal surface: numerical simulation and experimental verification, Optic Laser. Technol., 119, 105610, 10.1016/j.optlastec.2019.105610 Bor, 2019, Nanoindentation-based study of the mechanical behavior of bulk supercrystalline ceramic-organic nanocomposites, J. Eur. Ceram. Soc., 39, 3247, 10.1016/j.jeurceramsoc.2019.03.053 Pharr, 1992, Electrical resistance of metallic contacts on silicon and germanium during indentation, J. Mater. Res., 7, 961, 10.1557/JMR.1992.0961 Li, 2018, Temperature and pressure dependences of the elastic properties of Tantalum single crystals under <100> tensile loading: a molecular dynamics study, Nanoscale Res. Lett., 13, 118, 10.1186/s11671-018-2526-1 Chavoshi, 2018, Temperature-dependent nanoindentation response of materials, MRS Commun., 8, 15, 10.1557/mrc.2018.19 Chang, 2009, Deformation mechanisms at pop-out in monocrystalline silicon under nanoindentation, Acta Mater., 57, 2148, 10.1016/j.actamat.2009.01.008 Meyers, 2008 Tarefder, 2013, Effects of dwell time and loading rate on the nanoindentation behavior of asphaltic materials, J. Nanomech. Micromech., 3, 17, 10.1061/(ASCE)NM.2153-5477.0000054 Zhao, 2011, Onset plastic deformation and cracking behavior of silicon carbide under contact load at room temperature, J. Am. Ceram. Soc., 94, 3509, 10.1111/j.1551-2916.2011.04674.x Oliver, 2004, Measurement of hardness and elastic modulus by instrumented indentation: advances in understanding and refinements to methodology, J. Mater. Res., 19, 3, 10.1557/jmr.2004.19.1.3 Gong, 1999, Examination of the indentation size effect in low-load vickers hardness testing of ceramics, J. Eur. Ceram. Soc., 19, 2625, 10.1016/S0955-2219(99)00043-6 Toplu, 2015, Calculation of true hardness value of zn added (BiPb)SrCaCuO superconductor by different models, Ceram. Int., 41, 953, 10.1016/j.ceramint.2014.09.014 Lawn, 1984, Indentation fractography: a measure of brittleness, J. Res. Natl. Bur. Stand., 89, 435, 10.6028/jres.089.024 Chen, 2016, Spherical indentation of porous ceramics: cracking and toughness, J. Eur. Ceram. Soc., 36, 3473, 10.1016/j.jeurceramsoc.2016.05.010 Takagi, 2004, Measuring Young's modulus of Ni-based superalloy single crystals at elevated temperatures through microindentation, Mat. Sci.Eng. A Struct., 387–389, 348, 10.1016/j.msea.2004.01.061 Lu, 2010, Experimental study of single-tip scratching on potassium dihydrogen phosphate single crystal, J. Mech. Eng., 46, 179, 10.3901/JME.2010.13.179 Kocer, 1998, Angle of hertzian cone cracks, J. Am. Ceram. Soc., 81, 1736, 10.1111/j.1151-2916.1998.tb02542.x Liu, 2018, Effect of milling modes on surface integrity of KDP crystal processed by micro ball-end milling, Proc. CIRP., 71, 260, 10.1016/j.procir.2018.05.060 Huang, 2020, Surface formation mechanism in ultraprecision diamond turning of coarse-grained polycrystalline ZnSe, Int. J. Mach. Tool Manufact., 138, 153 Huang, 2011, Investigation into the microstructure evolution caused by nanoscratch-induced room temperature deformation in M-plane sapphire, Acta Mater., 59, 5181, 10.1016/j.actamat.2011.04.054 Marimuthu, 2017, Spherical indentation for brittle fracture toughness evaluation by considering kinked-cone-crack, J. Eur. Ceram. Soc., 37, 381, 10.1016/j.jeurceramsoc.2016.08.014 Hu, 2020, Atomic dynamics of stress-induced lattice misalignment structures in a KDP subsurface, RSC Adv., 10, 23944, 10.1039/D0RA01291B Ruano, 2003, Deformation of fine-grained alumina by grain boundary sliding accommodated by slip, Acta Mater., 51, 3617, 10.1016/S1359-6454(03)00180-0