Method of assessing the technical condition and failure of overhead cranes designed to work in difficult conditions

G.Anand Siva, S.Rama Krishna, M. Jaya Prakash, Ch. Venkata Lakshmi, D.Chaitanya, Crack identification and localization in structural beams using numerical and experimental modal analysis – a review, J. Sci. Technol., vol. 5, pp. 62–8, 〈https://doi.org/10.46243/jst.2020.v5.i4.pp62-68〉. Juraszek, 2019, Residual magnetic field non-destructive testing of gantry cranes, Materials, 12, 564, 10.3390/ma12040564 Kulka, 2016, Failure analysis of increased rail wear of 200 tons foundry crane track, Eng. Fail. Anal., 67, 1, 10.1016/j.engfailanal.2016.05.032 R. Misiewicz, G. Przybyłek, J. Więckowski, Welding procedure in designing carrying structures of machines, in: Proceedings of the 14th International Scientific Conference: Computer Aided Engineering, 2019, pp. 485–496. 〈https://doi.org/10.1007/978-3-030-04975-1_57〉. Rusinski, 2013, Investigations of structural vibrations problems of high performance machines, FME Trans., 41, 305 Szpytko, 2020, Integrated maintenance platform for critical cranes under operation: database for maintenance purposes, IFAC-PapersOnline, 53, 167, 10.1016/j.ifacol.2020.11.027 Zając, 2020, Lighting lamps in recreational areas – damage and prevention, testing and modelling, Eng. Fail. Anal., 115, 10.1016/j.engfailanal.2020.104693 T.V. Hai, N.H. Thu, H.D. Tuan, P.V. Hiu, Failure probability analysis of overhead crane bridge girders within uncertain design parameters, J. Sci. Technol. Civ. Eng., vol. 14, pp. 125–35. 〈https://doi.org/10.31814/stce.nuce2020-14(3)-11〉. Rusiński, 2013, Failure analysis of an overhead traveling crane lifting system operating in a turbogenerator hall, Eng. Fail. Anal., 31, 90, 10.1016/j.engfailanal.2013.02.008 Kulka, 2016, Diagnostics and optimisation of crane track durability in metallurgical plant, Diagnostyka, 17, 41 Lanzutti, 2019, Failure analysis of a safety equipment exposed to EAF environment, Eng. Fail. Anal., 95, 107, 10.1016/j.engfailanal.2018.09.001 Sun, 2019, Research of large scale mechanical structure crack growth method based on finite element parametric submodel, Eng. Fail. Anal., 102, 226, 10.1016/j.engfailanal.2019.04.012 EN13001-2. Crane safety. General design. Load actions. Lewińska-Romicka A., Badania nieniszczące, Podstawy defektoskopii, Wydawnictwo Naukowo-Techniczne, Warszawa, 2001, (text in polish). EN 13018-Non-destructive testing, Visual testing, General. EN ISO 6520-1-Welding and allied processes, Classification of geometric imperfections in metallic materials, Fusion welding. NT: EN ISO 5817-Tracked Changes, Welding, Fusion-welded joints in steel, nickel, titanium and their alloys (beam welding excluded), Quality levels for imperfections. EN ISO 9934-1-Tracked Changes, Non-destructive testing, Magnetic particle testing, Equipment. Gorynin, 2018, Dynamic loads during failure risk assessment of bridge crane structures, IOP Conf. Ser.: Mater. Sci. Eng., 327, 10.1088/1757-899X/327/4/042040 Moczko, 2018, Material handling and mining equipment – international standards recommendations for design and testing, FME Trans., 46, 291, 10.5937/fmet1803291M B. Xu, X. Tang, E. Liu, X. Liang, Fatigue life assessment of steel structures of a gantry crane, in: Proceedings of the XXII International Conference MHCL2017 – Extended Review Abstract. Kulka, 2018, Failure analysis of the foundry crane to increase its working parameters, Eng. Fail. Anal., 88, 25, 10.1016/j.engfailanal.2018.02.020 Lal, 2017, Design & optimization of double girder electric overhead travelling crane: a review, Int. J. Emerg. Technol. Eng. Res. (IJETER), 5, 124 Xu, 2020, Stress fatigue crack propagation analysis of crane structure based on acoustic emission, Eng. Fail. Anal., 109, 10.1016/j.engfailanal.2019.104206 J. Czmochowski, P. Moczko, D. Pierusiak, G. Przybyłek, Selected aspects of technical condition state assessment of spreaders operating in lignite mines, in: Proceedings of the 1st Renewable Energy Sources-Research and Business (RESRB-2016), June 22–24 2016, Wrocław, Poland, Springer, Cham, 2016, pp. 89–98. 〈https://doi.org/10.1007/978-3-319-50938-9_10〉. Tian, 2017, Crack detection in offshore platform structure based on structural intensity approach, J. Sound Vib., 389, 236, 10.1016/j.jsv.2016.11.020 Sowa, 2017, Numerical analysis of stress fields generated in the gantry crane beam, Procedia Eng., 177, 218, 10.1016/j.proeng.2017.02.192 Rusiński, 2010, Analysis of the fatigue fractures in the eccentric press shaft, 165, 321 Djurdjevic, 2018, Failure investigation and reparation of a crack on the boom of the bucket wheel excavator ERS 1250 Gacko, Eng. Fail. Anal., 92, 308, 10.1016/j.engfailanal.2018.05.015 Zrnic, 2015, Dynamic responses of a gantry crane system due to a moving body considered as moving oscillator, Arch. Civ. Mech. Eng., 15, 243, 10.1016/j.acme.2014.02.002 Hafid, 2019, Analysis and design of crane beam of experimental power plant turbine building, J. Phys.: Conf. Ser., 1198 EN 10025-2:2019, Hot rolled products of structural steels, Technical delivery conditions for thermomechanical rolled weldable fine grain structural steels. FEM 1.001 Rules for the design of hoisting appliances-booklet 2, Classification and loading on structures and mechanisms, 1998. FEM 1.001 Rules for the design of hoisting appliances-booklet 3, Calculating the stresses in structures, 1998. Rusiński E., Czmochowski J., Smolnicki T., Zaawansowana metoda elementów skjończonych w ustrojach nośnych maszyn, Oficyna Wyd. PWr, Wrocław, 2000, (text in polish). Zienkiewicz, 1991 Derlukiewicz, 2008, Chosen aspects of FEM strength analysis of telescopic jib mounted on mobile platform, Autom. Constr., 17, 278, 10.1016/j.autcon.2007.05.009 Monti, 2019, Failure analysis of an involute spline coupling of an overhead bridge crane, Eng. Fail. Anal., 104, 321, 10.1016/j.engfailanal.2019.06.010 Jovančić, 2011, Load-bearing steel structure diagnostics on bucket wheel excavator, for the purpose of failure prevention, Eng. Fail. Anal., 18, 1203, 10.1016/j.engfailanal.2011.03.001 Kulka, 2018, Failure analysis of the foundry crane to increase its working parameters, Eng. Fail. Anal., 88, 25, 10.1016/j.engfailanal.2018.02.020 Zrnic, 2011, Failure analysis of the tower crane counterjib, Procedia Eng., 10, 2238, 10.1016/j.proeng.2011.04.370 Misiewicz, 2021, The assessment of the technical condition of complex fatigued load-carrying structures, Appl. Sci., 11, 2449, 10.3390/app11062449 B. Szczupak, J. Olszewski, M. Mądry, P. Pala, K. Stefańska, G. Statkiewicz-Barabach, The influence of germanium concentration in the fiber core on temperature sensitivity in Rayleigh scattering-based OFDR, IEEE Sens. J., 〈https://doi.org/10.1109/JSEN.2021.3095550〉. Krauze, 2019, Experimental attenuation and evaluation of whole body vibration for an off-road vehicle with magnetorheological dampers, J. Low Freq. Noise Vib. Act. Control, 38, 852, 10.1177/1461348418782166 Rafajłowicz, 2020, Iterative learning from suppressing vibrations in construction machinery using magnetorheological dampers, Autom. Constr., 119, 10.1016/j.autcon.2020.103326 Jiang, 2021, Investigation on cutting resistance characteristic of bucket wheel excavator using DEM and DOE methods, Simul. Model. Pract. Theory, 111, 10.1016/j.simpat.2021.102339 Rusinski, 2010, Structural modifications of excavator’s bucket wheel by the use of numerical methods, mechatronic systems and materials: materials production technologies, Solid State Phenom., 165, 330, 10.4028/www.scientific.net/SSP.165.330 Moczko, 2019, Investigation of the failure of the bucket wheel excavator bridge conveyor, Eng. Fail. Anal., 106, 10.1016/j.engfailanal.2019.104180 Rusiński, 2013, Experimental and numerical studies of jaw crusher supporting structure fatigue failure, Stroj. Vestn. - J. Mech. Eng., 59, 556, 10.5545/sv-jme.2012.940