Improving tribocorrosion resistance of a medical grade CoCrMo alloy by the novel HIPIMS nitriding technique

Y. Purandare1, K. Shukla1, A. Sugumaran1, A. Ehiasarian1, I. Khan2, P. Hovsepian1
1National HIPIMS Technology Centre, MERI, Sheffield Hallam University, UK
2Zimmer-Biomet UK Limited, UK

Tài liệu tham khảo

Navarro, 2008, Biomaterials in orthopaedics, J. R. Soc. Interface, 5, 1137, 10.1098/rsif.2008.0151 Espallargas, 2015, A metal ion release study of CoCrMo exposed to corrosion and tribocorrosion conditions in simulated body fluids, Wear, 332–333, 669, 10.1016/j.wear.2014.12.030 Stojanović, 2019, Tribocorrosion of a CoCrMo alloy sliding against articular cartilage and the impact of metal ion release on chondrocytes, Acta Biomater., 94, 597, 10.1016/j.actbio.2019.06.015 Vasconcelos, 2016, The two faces of metal ions: from implants rejection to tissue repair/regeneration, Biomaterials, 84, 262, 10.1016/j.biomaterials.2016.01.046 Valero-Vidal, 2013, Influence of carbides and microstructure of CoCrMo alloys on their metallic dissolution resistance, Mater. Sci. Eng. C, 33, 4667, 10.1016/j.msec.2013.07.041 Namus, 2021, Effect of grain size and crystallographic structure on the corrosion and tribocorrosion behaviour of a CoCrMo biomedical grade alloy in simulated body fluid, Wear, 478–479 Fischer, 2012, The tribological difference between biomedical steels and CoCrMo-alloys, J. Mech. Behav. Biomed. Mater., 9, 50, 10.1016/j.jmbbm.2012.01.007 Wei, 2004, High-intensity plasma ion nitriding of orthopedic materials: Part I. Tribological study, Surf. Coat. Technol., 186, 305, 10.1016/j.surfcoat.2004.02.052 Çelik, 2008, Effects of plasma nitriding on mechanical and tribological properties of CoCrMo alloy, Surf. Coat. Technol., 202, 2433, 10.1016/j.surfcoat.2007.08.030 Ba, 2015, Effects of plasma nitriding ion beam flux density and time on the properties of CoCrMo alloy, Vacuum, 119, 214, 10.1016/j.vacuum.2015.05.032 Wang, 2012, Microstructure and tribological properties of plasma nitriding cast CoCrMo alloy, J. Mater. Sci. Technol., 28, 60, 10.1016/S1005-0302(12)60024-3 Dearnaley, 2005, Biomedical applications of diamond-like carbon (DLC) coatings: a review, Surf. Coat. Technol., 200, 2518, 10.1016/j.surfcoat.2005.07.077 Skjöldebrand, 2022, Current status and future potential of wear-resistant coatings and articulating surfaces for hip and knee implants, Mater, Today Bio, 15 Hovsepian, 2016, Development of superlattice CrN/NbN coatings for joint replacements deposited by high power impulse magnetron sputtering, J. Mater. Sci. Mater. Med., 27, 147, 10.1007/s10856-016-5751-0 Hovsepian, 2022, Microstructure and load bearing capacity of TiN/NbN superlattice coatings deposited on medical grade CoCrMo alloy by HIPIMS, J. Mech. Behav. Biomed. Mater., 132, 10.1016/j.jmbbm.2022.105267 Ehiasarian, 2007, 35 Ehiasarian, 2005 Shukla, 2020, Low pressure plasma nitrided CoCrMo alloy utilising HIPIMS discharge for biomedical applications, J. Mech. Behav. Biomed. Mater., 111, 10.1016/j.jmbbm.2020.104004 Shukla, 2020, Effect of nitriding voltage on the impact load fatigue and fracture toughness behaviour of CoCrMo alloy nitrided utilising a HIPIMS discharge, Surf. Coat. Technol., 400, 10.1016/j.surfcoat.2020.126227 Shukla, 2021, Correlation between the microstructure and corrosion performance of the HIPIMS nitrided bio-grade CoCrMo alloy, J. Alloys Compd., 879, 10.1016/j.jallcom.2021.160429 Sugumaran, 2021, Dry sliding wear mechanisms of HIPIMS plasma nitrided CoCrMo alloy for medical implant applications, Vacuum, 185, 10.1016/j.vacuum.2020.109994 Hovsepian, 2022, A novel plasma nitriding process utilising HIPIMS discharge for enhanced tribological and barrier properties of medical grade alloy surfaces, Mater. Lett., 313, 10.1016/j.matlet.2022.131782 Dong, 2010, S-phase surface engineering of Fe-Cr, Co-Cr and Ni-Cr alloys, Int. Mater. Rev., 55, 65, 10.1179/095066009X12572530170589 Bazzoni, 2013, Tribocorrosion of pulsed plasma-nitrided CoCrMo implant alloy, Tribol. Lett., 49, 157, 10.1007/s11249-012-0047-0 Lutz, 2011, Corrosion behaviour of medical CoCr alloy after nitrogen plasma immersion ion implantation, Surf. Coat. Technol., 205, 3043, 10.1016/j.surfcoat.2010.11.017 Liu, 2018, Vivo corrosion of CoCrMo alloy and biological responses: a review Mater, Technol., 33, 127 Stack, 2002, Mapping tribo-corrosion processes in dry and in aqueous conditions: some new directions for the new millennium, Tribol. Int., 35, 681, 10.1016/S0301-679X(02)00059-2 Mischler, 2018, 504 Sun, 2008, Effects of proteins and pH on tribocorrosion performance of cast CoCrMo – a combined electrochemical and tribological study, Tribol. Mater. Surface Interfac., 2, 150, 10.1179/175158309X408315 Lutz, 2010, Reduced tribocorrosion of CoCr alloys in simulated body fluid after nitrogen insertion, Surf. Coat. Technol., 204, 3043, 10.1016/j.surfcoat.2010.01.048 Guo, 2015, CoCrMo alloy for orthopedic implant application enhanced corrosion and tribocorrosion properties by nitrogen ion implantation, Appl. Surf. Sci., 347, 23, 10.1016/j.apsusc.2015.04.054 Wang, 2016, Ion nitriding CoCrMo alloy for orthopedic applications studied by X-ray photoelectron spectroscopy analysis and tribocorrosion behavior, J. Tribol., 139 Zhao, 2016, Tribocorrosion studies of metallic biomaterials: the effect of plasma nitriding and DLC surface modifications, J. Mech. Behav. Biomed. Mater., 63, 100, 10.1016/j.jmbbm.2016.06.014 Ehiasarian, 2011 Purandare, 2020, Investigation of High Power Impulse Magnetron Sputtering deposited nanoscale CrN/NbN multilayer coating for tribocorrosion resistance, Wear, 452–453 Oladokun, 2019, The evolution of subsurface micro-structure and tribo-chemical processes in cocrmo-ti6al4v fretting-corrosion contacts: what lies at and below the surface?, Wear, 440–441 Liu, 2015, Effect of microseparation on contact mechanics in metal-on-metal hip replacements-A finite element analysis, J. Biomed. Mater. Res., 103, 1312, 10.1002/jbm.b.33313 Liu, 2005, Comparison of contact mechanics between a total hip replacement and a hip resurfacing with a metal-on-metal articulation, Proc. Inst. Mech. Eng. Part C, 219, 727, 10.1243/095440605X31490 Rainforth, 2012, Dynamic surface microstructural changes during tribological contact that determine the wear behaviour of hip prostheses: metals and ceramics, Faraday Discuss, 156, 41, 10.1039/c2fd00002d Mischler, 2008, Triboelectrochemical techniques and interpretation methods in tribocorrosion: a comparative evaluation, Tribol. Int., 41, 573, 10.1016/j.triboint.2007.11.003 Goldberg, 1997, Electrochemical response of CoCrMo to high-speed fracture of its metal oxide using an electrochemical scratch test method, J. Biomed. Mater. Res., 37, 421, 10.1002/(SICI)1097-4636(19971205)37:3<421::AID-JBM13>3.0.CO;2-E Luo, 2013, Tribocorrosion behavior of S-phase surface engineered medical grade Co–Cr alloy, Wear, 302, 1615, 10.1016/j.wear.2013.01.023 Hanawa, 2001, Characterization of the surface oxide film of a Co–Cr–Mo alloy after being located in quasi-biological environments using XPS, Appl. Surf. Sci., 183, 68, 10.1016/S0169-4332(01)00551-7 Shukla, 2021, A new approach towards performing plasma nitriding of CrCoMo medical grade alloys using HIPIMS discharge, 10.14332/svc21.proc.0024