Effects of axial and longitudinal-torsional vibration on fiber removal in ultrasonic vibration helical milling of CFRP composites

Journal of Manufacturing Processes - Tập 58 - Trang 868-883 - 2020
Jian Liu1, Guang Chen1,2, Chengzu Ren1,2, Xuda Qin1,2, Yunhe Zou1, Jiaying Ge1
1Key Laboratory of Mechanism Theory and Equipment Design of Ministry of Education, Tianjin University, Tianjin, 300354, China
2Tianjin Key Laboratory of Equipment Design and Manufacturing Technology, Tianjin University, Tianjin, 300354, China

Tài liệu tham khảo

Pecat, 2012, Influence of milling process parameters on the surface integrity of CFRP, Proc CIRP, 1, 466, 10.1016/j.procir.2012.04.083 Yashiro, 2013, Temperature measurement of cutting tool and machined surface layer in milling of CFRP, Int J Mach Tools Manuf, 70, 63, 10.1016/j.ijmachtools.2013.03.009 Haddad, 2014, Study of the surface defects and dust generated during trimming of CFRP: influence of tool geometry, machining parameters and cutting speed range, Compos Part A Appl Sci Manuf, 66, 142, 10.1016/j.compositesa.2014.07.005 Sanda, 2016, Ultrasonically assisted drilling of carbon fibre reinforced plastics and Ti6Al4V, J Manuf Process, 22, 169, 10.1016/j.jmapro.2016.03.003 Brinksmeier, 2011, Drilling of composites and resulting surface integrity, CIRP Ann-Manuf Technol, 60, 57, 10.1016/j.cirp.2011.03.077 Su, 2018, Modeling and simulation of milling forces in milling plain woven carbon fiber-reinforced plastics, Int J Adv Manuf Technol, 95, 4141, 10.1007/s00170-017-1556-7 Geng, 2019, Delamination formation, evaluation and suppression during drilling of composite laminates: a review, Compos Struct, 216, 168, 10.1016/j.compstruct.2019.02.099 Ho-Cheng, 1990, Delamination during drilling in composites laminates, J Inst Eng, 112, 236 Sorrentino, 2018, A new method to reduce delaminations during drilling of FRP laminates by feed rate control, Compos Struct, 186, 154, 10.1016/j.compstruct.2017.12.005 Gaitonde, 2008, Analysis of parametric influence on delamination in high-speed drilling of carbon fiber reinforced plastic composites, J Mater Process Technol, 203, 431, 10.1016/j.jmatprotec.2007.10.050 Krishnaraj, 2012, Optimization of machining parameters at high speed drilling of carbon fiber reinforced plastic (CFRP) laminates, Composites Part B: Eng, 43, 1791, 10.1016/j.compositesb.2012.01.007 Ho-cheng, 2006, Effects of special drill bits on drilling-induced delamination of composite materials, Int J Mach Tools Manuf, 46, 1403, 10.1016/j.ijmachtools.2005.10.004 Geng, 2017, Cutting temperature and resulting influence on machining performance in rotary ultrasonic elliptical machining of thick CFRP, Int J Mach Tools Manuf, 123, 160, 10.1016/j.ijmachtools.2017.08.008 Wang, 2018, Effects of drilling area temperature on drilling of carbon fiber reinforced polymer composites due to temperature-dependent properties, Int J Adv Manuf Technol, 96, 2943, 10.1007/s00170-018-1810-7 Cheng, 2017, A micro-scale cutting model for UD CFRP composites with thermo-mechanical coupling, Compos Sci Technol, 153, 18, 10.1016/j.compscitech.2017.09.028 Wang, 2017, Occurrence and formation mechanism of surface cavity defects during orthogonal milling of CFRP laminates, Compos B: Eng, 109, 10, 10.1016/j.compositesb.2016.10.015 Fu, 2018, Drill-exit temperature characteristics in drilling of UD and MD CFRP composites based on infrared thermography, Int J Mach Tools Manuf, 135, 24, 10.1016/j.ijmachtools.2018.08.002 Li, 2017, An energy based force prediction method for UD-CFRP orthogonal machining, Compos Struct, 159, 34, 10.1016/j.compstruct.2016.09.051 Pereira, 2017, A review of helical milling process, Int J Mach Tools Manuf, 120, 27, 10.1016/j.ijmachtools.2017.05.002 Sadek, 2012, Characterization and optimization of orbital drilling of woven carbon fiber reinforced epoxy laminates, CIRP Ann-Manuf Technol, 61, 123, 10.1016/j.cirp.2012.03.089 Voss, 2016, Comparison of conventional drilling and orbital drilling in machining carbon fibre reinforced plastics (CFRP), CIRP Ann Manuf Technol, 65, 137, 10.1016/j.cirp.2016.04.001 Denkena, 2008, Helical milling of CFRP–titanium layer compounds, CIRP-J Manuf Sci Technol, 1, 64, 10.1016/j.cirpj.2008.09.009 Karpat, 2012, Mechanistic force modeling for milling of unidirectional carbon fiber reinforced polymer laminates, Int J Mach Tools Manuf, 56, 79, 10.1016/j.ijmachtools.2012.01.001 Wang, 2016, A mechanistic model for cutting force in helical milling of carbon fiber-reinforced polymers, Int J Adv Manuf Technol, 82, 1485, 10.1007/s00170-015-7479-2 Wang, 2013, Analysis of cutting forces in helical milling of carbon fiber–reinforced plastics, Proc Inst Mech Eng B: J Eng Manuf, 227, 62, 10.1177/0954405412464328 Liu, 2014, An investigation of workpiece temperature variation of helical milling for carbon fiber reinforced plastics (CFRP), Int J Mach Tools Manuf, 86, 89, 10.1016/j.ijmachtools.2014.06.008 Helmy, 2018, Effect of cutting fluid delivery method on ultrasonic assisted edge trimming of multidirectional CFRP composites at different machining conditions, Proc CIRP, 68, 450, 10.1016/j.procir.2017.12.077 Xu, 2014, On the mechanics and material removal mechanisms of vibration-assisted cutting of unidirectional fibre-reinforced polymer composites, Int J Mach Tools Manuf, 1, 10.1016/j.ijmachtools.2014.02.004 Xu, 2016, Mechanics of fibre deformation and fracture in vibration-assisted cutting of unidirectional fibre-reinforced polymer composites, Int J Mach Tools Manuf, 103, 40, 10.1016/j.ijmachtools.2016.01.002 Wang, 2004, Investigation on thrust in vibration drilling of fiber-reinforced plastics, J Mater Process Technol, 148, 239, 10.1016/j.jmatprotec.2003.12.019 Liu, 2012, Feasibility study of the rotary ultrasonic elliptical machining of carbon fiber reinforced plastics (CFRP), Int J Mach Tools Manuf, 53, 141, 10.1016/j.ijmachtools.2011.10.007 Geng, 2019, Experimental study on drilling load and hole quality during rotary ultrasonic helical machining of small-diameter CFRP holes, J Mater Process Technol, 270, 195, 10.1016/j.jmatprotec.2019.03.001 Ishida, 2014, Helical milling of carbon fiber reinforced plastics using ultrasonic vibration and liquid nitrogen, Proc CIRP, 24, 13, 10.1016/j.procir.2014.07.139 Chen, 2019, Mechanism for material removal in ultrasonic vibration helical milling of Ti6Al4V alloy, Int J Mach Tools Manuf, 138, 1, 10.1016/j.ijmachtools.2018.11.001 Zou, 2019, Kinematic view of cutting mechanism in hole-making process of longitude-torsional ultrasonic assisted helical milling, Int J Adv Manuf Technol, 103, 267, 10.1007/s00170-019-03483-x Shaw, 2005 Stabler, 1951, The fundamental geometry of cutting tools, Pro Instn Mech Engrs, 165, 14, 10.1243/PIME_PROC_1951_165_008_02 NFHA, 2017, Analysis of tool wear, cutting force, surface roughness and machining temperature during finishing operation of ultrasonic assisted milling (UAM) of carbon fibre reinforced plastic (CFRP), Proc Eng, 184, 185, 10.1016/j.proeng.2017.04.084 Feucht, 2014, Latest machining technologies of hard-to-cut materials by ultrasonic machine tool, Proc CIRP, 14, 148, 10.1016/j.procir.2014.03.040 Bahi, 2012, Hybrid modelling of sliding–sticking zones at the tool–chip interface under dry machining and tool wear analysis, Wear, 45, 10.1016/j.wear.2011.05.001 Gao, 2011, A study of drilling uni-directional carbon/epoxy composites, Int J Abras Technol, 4, 1, 10.1504/IJAT.2011.039000 Chen, 1997, Some experimental investigations in the drilling of carbon fiber-reinforced plastic (CFRP) composite laminates, Int J Mach Tools Manuf, 37, 1097, 10.1016/S0890-6955(96)00095-8 Weber, 1984, Turning of machinable glass ceramics with an ultrasonically vibrated tool, CIRP Ann Manuf Technol, 33, 85, 10.1016/S0007-8506(07)61385-7 Grilo, 2013, Experimental delamination analyses of CFRPs using different drill geometries, Compos B: Eng, 45, 1344, 10.1016/j.compositesb.2012.07.057 Da Silva, 1984, Flexural studies of carbon fibres, J Mater Sci, 19, 3201, 10.1007/BF00549805 Steinmüller, 2009