Fatigue damage evolution and lifetime prediction of welded joints with the consideration of residual stresses and porosity

International Journal of Fatigue - Tập 103 - Trang 272-279 - 2017
Fei Shen1, Bo Zhao1, Lin Li2, Chee Kai Chua1, Kun Zhou1
1School of Mechanical and Aerospace Engineering, Nanyang Technological University, 639798 Singapore, Singapore
2Laser Processing Research Centre, School of Mechanical, Aerospace and Civil Engineering, The University of Manchester, Manchester, UK

Tài liệu tham khảo

Radaj, 2006 Fricke, 2003, Fatigue analysis of welded joints: state of development, Mar Struct, 16, 185, 10.1016/S0951-8339(02)00075-8 Eurocode 9. Design of aluminum structures: Part 2: structures susceptible to fatigue. Brussels: CEN; 1998 [ENV, 1999-2]. International Institute of Welding, 1996 Buffière, 2001, Experimental study of porosity and its relation to fatigue mechanisms of model Al–Si7–Mg0.3 cast Al alloys, Mater Sci Eng A – Struct, 316, 115, 10.1016/S0921-5093(01)01225-4 Mayer, 2003, Influence of porosity on the fatigue limit of die cast magnesium and aluminium alloys, Int J Fatigue, 25, 245, 10.1016/S0142-1123(02)00054-3 Do, 2016, The effect of laser energy input on the microstructure, physical and mechanical properties of Ti-6Al-4V alloys by selective laser melting, Virtual Phys Prototyp, 11, 41, 10.1080/17452759.2016.1142215 Panchagnula, 2016, Inclined slicing and weld-deposition for additive manufacturing of metallic objects with large overhangs using higher order kinematics, Virtual Phys Prototyp, 11, 99, 10.1080/17452759.2016.1163766 Madison, 2012, Quantitative characterization of porosity in laser welds of stainless steel, Scripta Mater, 67, 783, 10.1016/j.scriptamat.2012.06.015 Zhang, 2017, Relationship between pool characteristic and weld porosity in laser arc hybrid welding of AA6082 aluminum alloy, J Mater Process Technol, 240, 217, 10.1016/j.jmatprotec.2016.10.001 Dinda, 2016, 3D imaging and quantification of porosity in electron beam welded dissimilar steel to Fe-Al alloy joints by X-ray tomography, Mater Design, 96, 224, 10.1016/j.matdes.2016.02.010 Fricke, 2011, Fatigue strength assessment of local stresses in welding joints, 115 Hobbacher, 2011, The use of fracture mechanics in the fatigue analysis of welded joints, 91 Maddox, 2003, Review of fatigue assessment procedures for welded aluminum structures, Int J Fatigue, 25, 1359, 10.1016/S0142-1123(03)00063-X Shen, 2016, A non-local approach based on the hypothesis of damage dissipation potential equivalence to the effect of stress gradient in fretting fatigue, Int J Fatigue, 90, 125, 10.1016/j.ijfatigue.2016.04.028 Shen, 2015, Effects of fatigue damage and wear on fretting fatigue under partial slip condition, Wear, 338, 394, 10.1016/j.wear.2015.07.012 Do, 2015, High cycle fatigue analysis in presence of residual stresses by using a continuum damage mechanics model, Int J Fatigue, 70, 51, 10.1016/j.ijfatigue.2014.08.013 He, 2014, Fatigue damage evaluation of low-alloy steel welded joints in fusion zone and heat affected zone based on frequency response changes in gigacycle fatigue, Int J Fatigue, 61, 297, 10.1016/j.ijfatigue.2013.10.018 Lemaitre, 2005 Chaboche, 1989, Constitutive equations for cyclic plasticity and cyclic viscoplasticity, Int J Plast, 5, 247, 10.1016/0749-6419(89)90015-6 Kang, 2009, Uniaxial ratcheting and fatigue failure of tempered 42CrMo steel: damage evolution and damage-coupled visco-plastic constitutive model, Int J Plast, 25, 838, 10.1016/j.ijplas.2008.06.004 Xiao, 1998, A continuum damage mechanics model for high cycle fatigue, Int J Fatigue, 20, 503, 10.1016/S0142-1123(98)00005-X Chaudonneret, 1993, A simple and efficient multiaxial fatigue damage model for engineering applications of macro-crack initiation, J Eng Mater – Trans ASME, 115, 373, 10.1115/1.2904232 Shen, 2015, A new damage mechanics based approach to fatigue life prediction and its engineering application, Acta Mech Solida Sin, 28, 510, 10.1016/S0894-9166(15)30046-X Chan, 2010, Roles of microstructure in fatigue crack initiation, Int J Fatigue, 32, 1428, 10.1016/j.ijfatigue.2009.10.005 Sadeghi, 2009, A review of rolling contact fatigue, J Tribol – Trans ASME, 131, 041403, 10.1115/1.3209132 Fan, 2003, Cyclic plasticity at pores and inclusions in cast Al–Si alloys, Eng Fract Mech, 70, 1281, 10.1016/S0013-7944(02)00097-8 Prasannavenkatesan, 2011, Simulated extreme value fatigue sensitivity to inclusions and pores in martensitic gear steels, Eng Fract Mech, 78, 1140, 10.1016/j.engfracmech.2011.01.027 Naderi, 2013, Probabilistic simulation of fatigue damage and life scatter of metallic components, Int J Plast, 43, 101, 10.1016/j.ijplas.2012.11.001 Gou, 2015, Effect of humidity on porosity, microstructure, and fatigue strength of A7N01S-T5 aluminum alloy welded joints in high-speed trains, Mater Design, 85, 309, 10.1016/j.matdes.2015.06.177 Bouafia, 2011, 3-D finite element analysis of stress concentration factor in spot-welded joints of steel: the effect of process-induced porosity, Comput Mater Sci, 50, 1450, 10.1016/j.commatsci.2010.11.033 Zhu, 2017, Ameliorated longitudinal critically refracted—attenuation velocity method for welding residual stress measurement, J Mater Process Technol, 246, 267, 10.1016/j.jmatprotec.2017.03.022 Goldak, 1984, A new finite element model for welding heat sources, Metall Mater Trans B, 15, 299, 10.1007/BF02667333 Price, 2008, Comparison of experimental and theoretical residual stresses in welds: the issue of gauge volume, Int J Mech Sci, 50, 513, 10.1016/j.ijmecsci.2007.08.008 Yan, 2010, Effect of strain hardening and strain softening on welding distortion and residual stress of A7N01-T4 aluminum alloy by simulation analysis, J Cent South Univ Technol, 17, 666, 10.1007/s11771-010-0538-9 Deng, 2006, Numerical simulation of temperature field and residual stress in multi-pass welds in stainless steel pipe and comparison with experimental measurements, Comput Mater Sci, 37, 269, 10.1016/j.commatsci.2005.07.007 Lopez-Jauregi, 2015, Procedure to predict residual stress pattern in spray transfer multipass welding, Int J Adv Manuf Technol, 76, 2117, 10.1007/s00170-014-6424-0 Liang, 2015, Investigation of welding residual stress distribution in a thick-plate joint with an emphasis on the features near weld end-start, Mater Design, 67, 303, 10.1016/j.matdes.2014.11.037 Xia, 2016, Numerical study of welding simulation and residual stress on butt welding of dissimilar thickness of austenitic stainless steel, Int J Adv Manuf Technol, 1 Elmesalamy, 2014, A comparison of residual stresses in multi pass narrow gap laser welds and gas-tungsten arc welds in AISI 316L stainless steel, Int J Press Ves Pip, 113, 49, 10.1016/j.ijpvp.2013.11.002 Kaufman JG. Properties of aluminum alloys: fatigue data and the effects of temperature, product form, and processing. ASM International; 2008. Simo, 1985, Consistent tangent operator for rate-independent elastoplasticity, Comput Method Appl Mech, 48, 101, 10.1016/0045-7825(85)90070-2 Kang, 2006, Finite element implementation of visco-plastic constitutive model with strain-range-dependent cyclic hardening, Int J Numer Methods Biomed Eng, 22, 137 Kan, 2007, Uniaxial time-dependent ratchetting: visco-plastic model and finite element application, Theor Appl Fract Mech, 47, 133, 10.1016/j.tafmec.2006.11.005 Kang, 2004, A visco-plastic constitutive model for ratcheting of cyclically stable materials and its finite element implementation, Mech Mater, 36, 299, 10.1016/S0167-6636(03)00024-3 Kang, 2008, Ratchetting: recent progresses in phenomenon observation, constitutive modeling and application, Int J Fatigue, 30, 1448, 10.1016/j.ijfatigue.2007.10.002 Belytschko, 2000 Sun, 2016, Numerical simulations of the fatigue damage evolution at a fastener hole treated by cold expansion or with interference fit pin, Int J Mech Sci, 107, 188, 10.1016/j.ijmecsci.2016.01.015 Pham, 2016, Microstructure evolution and mechanical properties changes in the weld zone of a structural steel during low-cycle fatigue studied using instrumented indentation testing, Int J Mech Sci, 114, 141, 10.1016/j.ijmecsci.2016.05.021 Laamouri, 2013, Evaluation of residual stress relaxation and its effect on fatigue strength of AISI 316L stainless steel ground surfaces: experimental and numerical approaches, Int J Fatigue, 48, 109, 10.1016/j.ijfatigue.2012.10.008