Multi-material modeling for wire electro-discharge machining of Ni-based superalloys using hybrid neural network and stochastic optimization techniques

Shatarupa Biswas1, Amrit Raj Paul2, Ananda Rabi Dhar3, Yogesh Singh1, Manidipto Mukherjee2
1Department of Mechanical Engineering, National Institute of Technology, Silchar, 788010, Assam, India
2CSIR-Central Mechanical Engineering Research Institute, Durgapur, 713209, West Bengal, India
3Department of Mechanical Engineering, National Institute of Technology, Durgapur 713209, West Bengal, India

Tài liệu tham khảo

Suarez, 2019, Surface integrity and fatigue of non-conventional machined Alloy 718, Journal of Manufacturing Processes, 48, 44, 10.1016/j.jmapro.2019.09.041 Palakudtewar, 2014, Dry machining of superalloys: difficulties and remedies, International Journal of Science and Research, 3/7, 277 Ramanujam, 2014, Optimization of machining parameters using fuzzy based principal component analysis during dry turning operation of inconel 625 - a hybrid approach, Procedia Engineering, 97, 668, 10.1016/j.proeng.2014.12.296 Polvorosa, 2017, Tool wear on nickel alloys with different coolant pressures: comparison of Alloy 718 and Waspaloy, Journal of Manufacturing Processes, 26, 44, 10.1016/j.jmapro.2017.01.012 Suarez, 2017, Effects of high-pressure cooling on the wear patterns on turning inserts used on alloy IN718, Materials and Manufacturing Processes, 32/6, 678, 10.1080/10426914.2016.1244838 Pawar, 2013, Parameter optimization of machining processes using teaching-learning-based optimization algorithm, International Journal of Advanced Manufacturing Technology, 67, 995, 10.1007/s00170-012-4524-2 Shankar, 2001, Microstructure and mechanical properties of Inconel 625 superalloy, Journal of Nuclear Materials, 288, 222, 10.1016/S0022-3115(00)00723-6 Sanchez, 2006, Computer simulation of wire-EDM taper-cutting, International Journal of Computer Integrated Manufacturing, 19/7, 727, 10.1080/09511920600628855 Prasad, 2009, Empirical modeling and optimization of wire electrical discharge machining, International Journal of Advanced Manufacturing Technology, 43, 914, 10.1007/s00170-008-1769-x Khan, 2014, Multi response optimization of wire electrical discharge machining process parameters using Taguchi based Grey relational analysis, Procedia Materials Science, 6, 1683, 10.1016/j.mspro.2014.07.154 Goyal, 2017, Investigation of material removal rate and surface roughness during wire electrical discharge machining (WEDM) of Inconel 625 super alloy by cryogenic treated tool electrode, Journal of King Saud University – Science, 29, 528, 10.1016/j.jksus.2017.06.005 Kumar, 2017, Parametric optimization of powder mixed electrical discharge machining for nickel-based superalloy inconel-800 using response surface methodology, Mechanics of Advanced Materials and Modern Processes, 3/1, 1 Ulas caydas, 2016, WEDM cutting of inconel 718 nickel-based superalloy: effects of cutting parameters on the cutting quality, Materials Technology, 50/1, 117 Newton, 2009, Investigation of the effect of process parameters on the formation and characteristics of recast layer in wire-EDM of Inconel 718, Materials Science and Engineering A, 513–514/C, 208, 10.1016/j.msea.2009.01.061 Sharma, 2018, Evaluation of surface integrity of WEDM processed inconel 718 for jet engine application, IOP Conference Series: Materials Science and Engineering, 323/1 Reolon, 2019, WEDM performance and surface integrity of Inconel alloy IN718 with coated and uncoated wires, International Journal of Advanced Manufacturing Technology, 100, 1981, 10.1007/s00170-018-2828-6 Bharti, 2012, Multi-objective optimization of electric-discharge machining process using controlled elitist NSGA-II, Journal of Mechanical Science and Technology, 26/6, 1875, 10.1007/s12206-012-0411-x Saha, 2013, Multi-objective optimization in wire-electro-discharge machining of TiC reinforced composite through Neuro-Genetic technique, Applied Soft Computing, 13/4, 2065, 10.1016/j.asoc.2012.11.008 Sonawane, 2018, Optimization of machining parameters of WEDM for Nimonic-75 alloy using principal component analysis integrated with Taguchi method, Journal of King Saud University – Engineering Sciences, 30/ 3, 250, 10.1016/j.jksues.2018.04.001 Ishfaq, 2018, Investigation of wire electric discharge machining of stainless-clad steel for optimization of cutting speed, International Journal of Advanced Manufacturing Technology, 96/ 1–4, 1429, 10.1007/s00170-018-1630-9 Kennedy, 1995, 1942 Baskar, 2005, Optimization of machining parameters for milling operations using non-conventional methods, International Journal of Advanced Manufacturing Technology, 25, 1078, 10.1007/s00170-003-1939-9 Rajyalakshmi, 2016, Modeling and multi-objective optimization of WEDM of commercially monel super alloy considering multiple users preferences, Journal of Pharmaceutical Sciences and Research, 8/8, 902 Bobbili, 2015, Multi response optimization of wire-EDM process parameters of ballistic grade aluminium alloy, Engineering Science and Technology, An International Journal, 18, 720, 10.1016/j.jestch.2015.05.004 Chaudhari, 2019, Multi-response optimization of WEDM process parameters for machining of superelastic nitinol shape-memory alloy using a heat-transfer search algorithm, Materials, 8 Biswas, 2022, Design of multi-material model for wire electro-discharge machining of SS304 and SS316 using machine learning and MCDM techniques, Arabian Journal for Science and Engineering, 10.1007/s13369-022-06757-x Scott, 1991, Analysis and optimization of parameter combinations in wire electrical discharge machining, International Journal of Production Research, 29/11, 2189, 10.1080/00207549108948078 Rahul, 2019, Machinability analysis of Inconel 601, 625, 718 and 825 during electro-discharge machining: On evaluation of optimal parameters setting, Measurement, 137, 382, 10.1016/j.measurement.2019.01.065 Mishra, 2019, Through hole making by electro-discharge machining on Inconel 625 super alloy using hollow copper tool electrode, Proceedings of the Institution of Mechanical Engineers, Part E: Journal of Process Mechanical Engineering, 233/2, 348, 10.1177/0954408918784701 Venkatarao, 2019, An experimental parametric analysis on performance characteristics in wire electric discharge machining of Inconel 718, Journal of Mechanical Engineering Science, 1 Dhanabalan, 2014, Analysis of form tolerances in electrical discharge machining process for inconel 718 and 625, Materials and Manufacturing Processes, 29/3, 253, 10.1080/10426914.2013.852213 Pasam, 2010, Optimizing surface finish in WEDM using the Taguchi parameter design method, Journal of the Brazilian Society of Mechanical Sciences and Engineering, 32/2, 107, 10.1590/S1678-58782010000200002 Kumar, 2012, Prediction of surface roughness in wire electric discharge machining (WEDM) process based on response surface methodology, International Journal of Engineering &Technology, 2/4, 708 Chalisgaonkar, 2014, Multi-response optimization and modeling of trim cut WEDM operation of commercially pure titanium (CPTi) considering multiple user’s preferences, Engineering Science and Technology, An International Journal, 18/2, 125 Datta, 2013, Soft computing techniques in advancement of structural metals, International Materials Reviews, 58/8, 475, 10.1179/1743280413Y.0000000021 Singh, 2009, Effects of process parameters on material removal rate in WEDM, Journal of Achievements in Materials and Manufacturing Engineering, 32/1, 70 Ghodsiyeh, 2012, Optimizing material removal rate (MRR) in WEDMing titanium alloy (Ti6Al4V) using the taguchi method, Research Journal of Applied Sciences, Engineering and Technology, 4/17, 3154 Ameur, 2012, Modified PSO algorithm for multi-objective optimization of the cutting parameters, Production Engineering, 6/6, 569, 10.1007/s11740-012-0408-4 Ali-Tavoli, 2017, Multi-objective optimization of abrasive flow machining processes using polynomial neural networks and genetic algorithms, Machining Science and Technology, 10/4, 491 Kumar, 2019, Experimental analysis of WEDM machined surface of Inconel 825 using single objective PSO, Journal of Physics: Conference Series, 1240/1 Kuriachen, 2012, Modeling of wire electrical discharge machining parameters using titanium Alloy (Ti-6AL-4V), International Journal of Emerging Technology and Advanced Engineering, 2/4, 377 Kumar, 2013, Parametric effect on wire breakage frequency and surface topography in WEDM of pure titanium, Journal of Mechanical Engineering and Technology, 1/2, 51, 10.18005/JMET0102003 Alias, 2012, Influence of machine feed rate in WEDM of Titanium Ti-6Al-4V with constant current (6A) using brass wire, Engineering Procedia, 41, 1806, 10.1016/j.proeng.2012.07.387 Mrzygłod, 2020, Sensitivity analysis of the artificial neural networks in a system for durability prediction of forging tools to forgings made of C45 steel, International Journal of Advanced Manufacturing Technology, 109, 1385, 10.1007/s00170-020-05641-y Klocke, 2011, Comparison of grinding and Wire EDM concerning fatigue strength and surface integrity of machined Ti6Al4V components, Procedia Engineering, 19, 184, 10.1016/j.proeng.2011.11.099 Sarkar, 2006, Parametric optimisation of wire electrical discharge machining of γ titanium aluminide alloy through an artificial neural network model, International Journal of Advanced Manufacturing Technology, 27, 501, 10.1007/s00170-004-2203-7 Dorota Oniszczuk, 2012, An investigation into the impact of electrical pulse character on surface Texture in the EDM and WEDM process, Advances in Manufacturing Science and Technology, 36/3, 43 Guruprasad, 2017, Effect and optimization of process parameters using Taguchi method in WEDM for AISI M42 HSS material, International Journal of Science and Research, 6/3, 2329 Kumar, A., Kumar, V., Kumar, J., 2011, Effect of machining parameters on MRR during CNC WEDM. In: Proceedings of the 5th International Conference on Advances in Mechanical Engineering (ICAME-2011), pp. 541–545. Gaitonde, 2017 Nourbakhsh, 2013, Wire electro-discharge machining of titanium alloy, Procedia CIRP, 5, 13, 10.1016/j.procir.2013.01.003 Manjaiah, 2018, Investigation on material removal rate, surface and subsurface characteristics in wire electro discharge machining of Ti50Ni50-xCux shape memory alloy, Proceedings of the Institution of Mechanical Engineers, Part L: Journal of Materials: Design and Applications, 232/2, 164, 10.1177/1464420715619949 Kunieda, 2001, High precision finish cutting by dry WEDM, CIRP Annals – Manufacturing Technology, 50/1, 121, 10.1016/S0007-8506(07)62085-X Pramanik, 2020, Methods and variables in electrical discharge machining of titanium alloy – a review, Heliyon, 6/12 Manjaiah, 2016, Parametric optimization of MRR and surface roughness in wire electro discharge machining (WEDM) of D2 steel using Taguchi-based utility approach, International Journal of Mechanical and Materials Engineering, 11, 1, 10.1186/s40712-016-0060-4 Caydas, 2016, WEDM cutting of inconel 718 nickel-based superalloy: effects of cutting parameters on the cutting quality, Materials Technology, 50/1, 117 Bisaria, 2019, Study on crater depth during material removal in WEDC of Ni-rich nickel–titanium shape memory alloy, Journal of the Brazilian Society of Mechanical Sciences and Engineering, 41/3, 1 Pramanik, 2021, Recast layer formation during wire electrical discharge machining of titanium (Ti-Al6-V4) alloy, Journal of Materials Engineering and Performance, 30/12, 8926, 10.1007/s11665-021-06116-1