Review for application of electrospinning and electrospun nanofibers technology in textile industry

Journal of Nanostructure in Chemistry - Tập 6 - Trang 207-213 - 2016
Mohammad Mirjalili1, Salar Zohoori1
1Department of Textile Engineering, Yazd Branch, Islamic Azad University, Yazd, Iran

Tóm tắt

Electrospinning (electrostatic fiber spinning) is a modern and efficient method which uses electric field to produce fine fibers which their diameter can reduce to nanometers. These fibers have wide applications in industry such as filtration, composite materials, medical, membrane, etc. In this paper a review of electrospinning process, its products and applications are explained.

Tài liệu tham khảo

Cooley, J.F.: Apparatus for electrically dispersing fluids, 692631 Morton, W.J.: Method of dispersing fluids, 705691 Formhals, A.: Method and apparatus for spinning, 2349950 Formhals, A.: Electro spinning of submicron diameter polymer filaments, 7086846 Formhals, A.: Electric field propagating grid for inducing beneficial physiological effects in animals, 3840020 Formhals, A.: Preparation and characterization of polymer nano fibres produced from electrospinning, 2077373 Harttig, H.: Test element with nanofibers, 7815855 Taylor, G.: Disintegration of water drops in an electric field. Proc. R. Soc. Lond. Ser. A Math. Phys. Sci. 280(1382), 383–397 (1964) Taylor, G.: The force exerted by an electric field on a long cylindrical conductor. Proc. R. Soc. Lond. Ser. A Math. Phys. Sci. 291(1425), 145–158 (1966) Taylor, G.: Electrically driven jets. Proc. R. Soc. Lond. Ser. A Math. Phys. Sci. 313(1515), 453–475 (1969) Kim, J.S., Reneker, D.H.: Polybenzimidazole nanofiber produced by electrospinning. Polym. Eng. Sci. 39(5), 849–854 (1999) Fang, X., Reneker, D.H.: DNA fibers by electrospinning. J. Macromol. Sci. Part B 36(2), 169–173 (1997) Darrell, H.R., Iksoo, C.: Nanometre diameter fibres of polymer, produced by electrospinning. Nanotechnology 7(3), 216 (1996) Srinivasan, G., Reneker, D.H.: Structure and morphology of small diameter electrospun aramid fibers. Polym. Int. 36(2), 195–201 (1995) Doshi, J., Reneker, D.H.: Electrospinning process and applications of electrospun fibers. J. Electrostat. 35(2–3), 151–160 (1995) Maretschek, S.: Novel techniques for the incorporation of proteins in biodegradable polymeric drug delivery devices for their controlled release. http://archiv.ub.uni-marburg.de/diss/z2009/0123 ed. Philipps-Universität Marburg (2009) Shin, Y.M., Hohman, M.M., Brenner, M.P., Rutledge, G.C.: Experimental characterization of electrospinning: the electrically forced jet and instabilities. Polymer 42(25), 09955–09967 (2001) Yarin, A.L., Koombhongse, S., Reneker, D.H.: Bending instability in electrospinning of nanofibers. J. Appl. Phys. 89(5), 3018 (2001) Long, Q., Cai, M., Li, J., Rong, H., Jiang, L.: Improving the electrical catalytic activity of Pt/TiO2 nanocomposites by a combination of electrospinning and microwave irradiation. J. Nanopart. Res. 13(4), 1655–1662 (2010) Stranger, J., Staiger, M.P., Tucker, N., Kirwan, K.: Effect of charge density on the taylor cone in electrospinning. Solid State Phenom. 151, 54–59 (2009) Kim, H.S., Kim, K., Jin, H.J., Chin, I.J.: Morphological characterization of electrospun nano-fibrous membranes of biodegradable poly(l-lactide) and poly(lactide-co-glycolide). Macromol. Symp 224(1), 145–154 (2005) Liu, H., Hsieh, Y.L.: Ultrafine fibrous cellulose membranes from electrospinning of cellulose acetate. J. Polym. Sci. Part B Polym. Phys. 40(18), 2119–2129 (2002) Kongkhlang, T., Tashiro, K., Kotaki, M., Chirachanchai, S.: Electrospinning as a new technique to control the crystal morphology and molecular orientation of polyoxymethylene nanofibers. J. Am. Chem. Soc. 130(46), 15460–15466 (2008) Theron, A., Zussman, E., Yarin, A.L.: Electrostatic field-assisted alignment of electrospun nanofibres. Nanotechnology 12(3), 384 (2001) Katta, P., Alessandro, M., Ramsier, R.D., Chase, G.G.: Continuous electrospinning of aligned polymer nanofibers onto a wire drum collector. Nano Lett. 4(11), 2215–2218 (2004) Dersch, R., Liu, T., Schaper, A.K., Greiner, A., Wendorff, J.H.: Electrospun nanofibers: internal structure and intrinsic orientation. J. Polym. Sci. Part A Polym. Chem. 41(4), 545–553 (2003) Xu, C.Y., Inai, R., Kotaki, M., Ramakrishna, S.: Aligned biodegradable nanofibrous structure: a potential scaffold for blood vessel engineering. Biomaterials 25(5), 877–886 (2004) Mathew, G., Hong, J.P., Rhee, J.M., Lee, H.S., Nah, C.: Preparation and characterization of properties of electrospun poly(butylene terephthalate) nanofibers filled with carbon nanotubes. Polym. Test. 24(6), 712–717 (2005) Fennessey, S.F., Farris, R.J.: Fabrication of aligned and molecularly oriented electrospun polyacrylonitrile nanofibers and the mechanical behavior of their twisted yarns. Polymer 45(12), 4217–4225 (2004) Huang, Z.M., Zhang, Y.Z., Kotaki, M., Ramakrishna, S.: A review on polymer nanofibers by electrospinning and their applications in nanocomposites. Compos. Sci. Technol. 63(15), 2223–2253 (2003) Wong, S.-C., Baji, A., Leng, S.: Effect of fiber diameter on tensile properties of electrospun poly(ɛ-caprolactone). Polymer 49(21), 4713–4722 (2008) Teo, W.E., Ramakrishna, S.: Electrospun fibre bundle made of aligned nanofibres over two fixed points. Nanotechnology 16(9), 1878 (2005) Teo, W.E., Ramakrishna, S.: A review on electrospinning design and nanofibre assemblies. Nanotechnology 17(14), R89 (2006) Kim, K., Lee, K., Khil, M., Ho, Y., Kim, H.: The effect of molecular weight and the linear velocity of drum surface on the properties of electrospun poly(ethylene terephthalate) nonwovens. Fibers Polym. 5(2), 122–127 (2004) Yee, W.A., Nguyen, A.C., Lee, P.S., Kotaki, M., Liu, Y., Tan, B.T., Mhaisalkar, S., Lu, X.: Stress-induced structural changes in electrospun polyvinylidene difluoride nanofibers collected using a modified rotating disk. Polymer 49(19), 4196–4203 (2008) Carpinteria, C.A.: Spotlight on wound-care technologies. MPMN. 26(5), (2010) Deitzel, J.M., Kleinmeyer, J., Harris, D., Tan, N.C.B.: The effect of processing variables on the morphology of electrospun nanofibers and textiles. Polymer 42(1), 261–272 (2001) Megelski, S., Stephens, J.S., Chase, D.B., Rabolt, J.F.: Micro- and nanostructured surface morphology on electrospun polymer fibers. Macromolecules 35(22), 8456–8466 (2002) Baumgarten, P.K.: Electrostatic spinning of acrylic microfibers. J. Colloid Interface Sci. 36(1), 71–79 (1971) Buchko, C.J., Chen, L.C., Shen, Y., Martin, D.C.: Processing and microstructural characterization of porous biocompatible protein polymer thin films. Polymer 40(26), 7397–7407 (1999) Eda, G., Shivkumar, S.: Bead structure variations during electrospinning of polystyrene. J. Mater. Sci. 41(17), 5704–5708 (2006) Tao, J., Shivkumar, S.: Molecular weight dependent structural regimes during the electrospinning of PVA. Mater. Lett. 61(11–12), 2325–2328 (2007) Fridrikh, S.V., Yu, J.H., Brenner, M.P., Rutledge, G.C.: Controlling the fiber diameter during electrospinning. Phys. Rev. Lett. 90(14), 144502 (2003) Fong, H., Liu, W., Wang, C.S., Vaia, R.A.: Generation of electrospun fibers of nylon 6 and nylon 6-montmorillonite nanocomposite. Polymer 43(3), 775–780 (2002) Wang, M., Singh, H., Hatton, T.A., Rutledge, G.C.: Field-responsive superparamagnetic composite nanofibers by electrospinning. Polymer 45(16), 5505–5514 (2004) Li, N., Hui, Q., Xue, H., Xiong, J.: Electrospun polyacrylonitrile nanofiber yarn prepared by funnel-shape collector. Mater. Lett. 79, 245–247 (2012) Zohoori, S., Karimi, L., Ayaziyazdi, S.: A novel durable photoactive nylon fabric using electrospun nanofibers containing nanophotocatalysts. J. Ind. Eng. Chem. 20(5), 2934–2938 (2014) Ayaziyazdi, S., Zohoori, S., Davodiroknabadi, A., Karimnejad, M.: Electrospinning of polyamide fiber containing nano TiO2 and the effect of heat, setting on self-cleaning. Orient. J. Chem. 29(2), 427–443 (2013) Davodiroknabadi, A., L.M., Zohoori, S., Shahrabi, S.: Coating of PA fabric using nano TiO2 by electrospinning of nano fibers. Paper presented at the 11th World textile Conference Autex Mulhouse, France Caruso, R.A., Schattka, J.H., Greiner, A.: Titanium dioxide tubes from sol–gel coating of electrospun polymer fibers. Adv. Mater. 13(20), 1577–1579 (2001) Flemming, R.G., Murphy, C.J., Abrams, G.A., Goodman, S.L., Nealey, P.F.: Effects of synthetic micro- and nano-structured surfaces on cell behavior. Biomaterials 20(6), 573–588 (1999) Ohkawa, K., Minato, K.I., Kumagai, G., Hayashi, S., Yamamoto, H.: Chitosan nanofiber. Biomacromolecules 7(11), 3291–3294 (2006) Schiffman, J.D., Schauer, C.L.: One-step electrospinning of cross-linked chitosan fibers. Biomacromolecules 8(9), 2665–2667 (2007) Min, B.M., Lee, G., Kim, S.H., Nam, Y.S., Lee, T.S., Park, W.H.: Electrospinning of silk fibroin nanofibers and its effect on the adhesion and spreading of normal human keratinocytes and fibroblasts in vitro. Biomaterials 25(7–8), 1289–1297 (2004) Soffer, L., Wang, X., Zhang, X., Kluge, J., Dorfmann, L., Kaplan, D.L., Leisk, G.: Silk-based electrospun tubular scaffolds for tissue-engineered vascular grafts. J. Biomater. Sci. Polym. Ed. 19(5), 653–664 (2008) Huang, L., Nagapudi, K., Apkarian, R.P., Chaikof, E.L.: Engineered collagen–PEO nanofibers and fabrics. J. Biomater. Sci. Polym. Ed. 12(9), 979–993 (2001) Telemeco, T.A., Ayres, C., Bowlin, G.L., Wnek, G.E., Boland, E.D., Cohen, N., Baumgarten, C.M., Mathews, J., Simpson, D.G.: Regulation of cellular infiltration into tissue engineering scaffolds composed of submicron diameter fibrils produced by electrospinning. Acta Biomater. 1(4), 377–385 (2005) Shields, K.J., Beckman, M., Bowlin, G.L., Wayne, J.S.: Mechanical properties and cellular proliferation of electrospun collagen type II. Tissue Eng. 10(9–10), 1510–1517 (2004) Matthews, J.A., Wnek, G., Simpson, D.G., Bowlin, G.L.: Electrospinning of collagen nanofibers. Biomacromolecules 3, 232–238 (2002) Zeugolis, D.I., Khew, S.T., Yew, E.S.Y., Ekaputra, A.K., Tong, Y.W., Yung, L.Y.L., Hutmacher, D.W., Sheppard, C., Raghunath, M.: Electro-spinning of pure collagen nano-fibres—just an expensive way to make gelatin? Biomaterials 29(15), 2293–2305 (2008) Li, M., Mondrinos, M., Chen, X., Gandhi, M.R., Ko, F.K., Lelkes, P.I.: Co-electrospun poly(lactide-co-glycolide), gelatin, and elastin blends for tissue engineering scaffolds. J. Biomed. Mater. Res. A 79(4), 963–973 (2006) Kim, H.W., Song, J.H., Kim, H.E.: Nanofiber generation of gelatin-hydroxyapatite biomimetics for guided tissue regeneration. Adv. Funct. Mater. 15(12), 1988–1994 (2005) Liu, H., Ding, X., Zhou, G., Li, P., Wei, X., Fan, Y.: Electrospinning of nanofibers for tissue engineering applications. J. Nanomater. 2013, 11 (2013) Thostenson, E.T., Ren, Z., Chou, T.W.: Advances in the science and technology of carbon nanotubes and their composites: a review. Compos. Sci. Technol. 61(13), 1899–1912 (2001) Karimi, L., Yazdanshenas, M.E., Khajavi, R., Rashidi, A., Mirjalili, M.: Using graphene/TiO2 nanocomposite as a new route for preparation of electroconductive, self-cleaning, antibacterial and antifungal cotton fabric without toxicity. Cellulose 21(5), 3813–3827 (2014) Karimi, L., Yazdanshenas, M.E., Khajavi, R., Rashidi, A., Mirjalili, M.: Optimizing the photocatalytic properties and the synergistic effects of graphene and nano titanium dioxide immobilized on cotton fabric. Appl. Surf. Sci. 332, 665–673 (2015) Mirjalili, M., Karimi, L.: Preparation of melt spun electroconductive fine fibres containing carbon nanotubes. Autex Res. J. 15(2), 87–92 (2015) Lau, A.K.T., Hui, D.: The revolutionary creation of new advanced materials—carbon nanotube composites. Compos. B Eng. 33(4), 263–277 (2002) Park, C., Ounaies, Z., Watson, K.A., Pawlowski, K., Lowther, S.E., Connell, J.W., Siochi, E.J., Harrison, J.S., Clair, T.L.S.: Polymer-single wall carbon nanotube composites for potential spacecraft applications. MRS Online Proc. Libr. 706, 11 (2001) Jiang, Q., Fu, G., Xie, D., Jiang, S., Chen, Z., Huang, B., Zhao, Y.: Preparation of carbon nanotube/polyaniline nanofiber by electrospinning. Procedia Eng. 27, 72–76 (2012) Maitra, T., Sharma, S., Srivastava, A., Cho, Y.K., Madou, M., Sharma, A.: Improved graphitization and electrical conductivity of suspended carbon nanofibers derived from carbon nanotube/polyacrylonitrile composites by directed electrospinning. Carbon 50(5), 1753–1761 (2012) Mazinani, S., Ajji, A., Dubois, C.: Fundamental study of crystallization, orientation, and electrical conductivity of electrospun PET/carbon nanotube nanofibers. J. Polym. Sci. Part B Polym. Phys. 48(19), 2052–2064 (2010) Rana, S., Cho, J.: Core-sheath polyurethane-carbon nanotube nanofibers prepared by electrospinning. Fibers Polym. 12(6), 721–726 (2011) Angadjivand, S.A., Schwartz, M.G., Eitzman, P.D., Jones, M.E.: Method and apparatus for making a nonwoven fibrous electret web from free-fiber and polar liquid. In. Google Patents, (2002) Gibson, P.W., Schreuder-Gibson, H.L., Rivin, D.: Electrospun fiber mats: transport properties. AIChE J. 45(1), 190–195 (1999) Fertala, A., Han, W.B., Ko, F.K.: Mapping critical sites in collagen II for rational design of gene-engineered proteins for cell-supporting materials. J. Biomed. Mater. Res. 57(1), 48–58 (2001) Jin, H.J., Fridrikh, S.V., Rutledge, G.C., Kaplan, D.L.: Electrospinning Bombyx mori silk with poly(ethylene oxide). Biomacromolecules 3(6), 1233–1239 (2002) Nain, A.S., Phillippi, J.A., Sitti, M., MacKrell, J., Campbell, P.G., Amon, C.: Control of cell behavior by aligned micro/nanofibrous biomaterial scaffolds fabricated by spinneret-based tunable engineered parameters (STEP) technique. Small 4(8), 1153–1159 (2008) Sun, T., Norton, D., Vickers, N.L., McArthur, S., Neil, S.M., Ryan, A.J., Haycock, J.W.: Development of a bioreactor for evaluating novel nerve conduits. Biotechnol. Bioeng. 99(5), 1250–1260 (2008) Bini, T.B., Gao, S., Wang, S., Ramakrishna, S.: Poly(l-lactide-co-glycolide) biodegradable microfibers and electrospun nanofibers for nerve tissue engineering: an in vitro study. J. Mater. Sci. 41(19), 6453–6459 (2006) Theron, A., Zussman, E., Yarin, A.L.: Electrostatic field-assisted alignment of electrospun nanofibers. Nanotechnology 12, 384–390 (2001) Li, D., Wang, Y., Xia, Y.: Electrospinning of polymeric and ceramic nanofibers as uniaxially aligned arrays. Nano Lett. 3, 1167–1171 (2003) Coffee, R.A.: A dispensing device and method for forming material. In. Google Patents, (1998) Khanam, N., Mikoryak, C., Draper, R.K., Balkus Jr, K.J.: Electrospun linear polyethyleneimine scaffolds for cell growth. Acta Biomater. 3(6), 1050–1059 (2007) Chen, J.P., Chang, G.Y., Chen, J.K.: Electrospun collagen/chitosan nanofibrous membrane as wound dressing. Colloids Surf. A 313–314, 183–188 (2008) Liang, D., Hsiao, B.S., Chu, B.: Functional electrospun nanofibrous scaffolds for biomedical applications. Adv. Drug Deliv. Rev. 59(14), 1392–1412 (2007) Hong, K.H.: Preparation and properties of electrospun poly(vinyl alcohol)/silver fiber web as wound dressings. Polym. Eng. Sci. 47(1), 43–49 (2007) Duan, Y.Y., Jia, J., Wang, S.H., Yan, W., Jin, L., Wang, Z.Y.: Preparation of antimicrobial poly(ϵ-caprolactone) electrospun nanofibers containing silver-loaded zirconium phosphate nanoparticles. J. Appl. Polym. Sci. 106(2), 1208–1214 (2007) Kim, G.H., Yoon, H.: A direct-electrospinning process by combined electric field and air-blowing system for nanofibrous wound-dressings. Appl. Phys. A 90(3), 389–394 (2008) Ignatova, M., Manolova, N., Rashkov, I.: Electrospinning of poly(vinyl pyrrolidone)–iodine complex and poly(ethylene oxide)/poly(vinyl pyrrolidone)–iodine complex—a prospective route to antimicrobial wound dressing materials. Eur. Polym. J. 43(5), 1609–1623 (2007) Han, I., Shim, K.J., Kim, J.Y., Im, S.U., Sung, Y.K., Kim, M., Kang, I.-K., Kim, J.C.: Effect of poly(3-hydroxybutyrate-co-3-hydroxyvalerate) nanofiber matrices cocultured with hair follicular epithelial and dermal cells for biological wound dressing. Artif. Organs 31(11), 801–808 (2007) Heikkilä, P., Taipale, A., Lehtimäki, M., Harlin, A.: Electrospinning of polyamides with different chain compositions for filtration application. Polym. Eng. Sci. 48(6), 1168–1176 (2008) Sundarrajana, S., Tana, K.L., Lima, S.H., Ramakrishna, S.: Electrospun nanofibers for air filtration applications. Procedia Eng. 75, 159–163 (2014) Tsai, P.P., Schreuder-Gibson, H., Gibson, P.: Different electrostatic methods for making electret filters. J. Electrostat. 54(3–4), 333–341 (2002) Graham, K., Ouyang, M., Raether, T., Grafe, T., McDonald, B., Knauf, P.: Polymeric nanofibers in air filtration applications. Paper presented at the Fifteenth Annual Technical Conference & Expo of the American Filtration & Separations Society, Galveston, Texas, April 9–12 Emig, D., Klimmek, A., Raabe, E.: Dust filter bag containing nano non-woven tissue, 6395046 Qin, X.H., Wang, S.Y.: Filtration properties of electrospinning nanofibers. J. Appl. Polym. Sci. 102(2), 1285–1290 (2006) Kim, K., Lee, C., Kim, I., Kim, J.: Performance modification of a melt-blown filter medium via an additional nano-web layer prepared by electrospinning. Fibers Polym. 10(1), 60–64 (2009) Hu, X., Liu, S., Zhou, G., Huang, Y., Xie, Z., Jing, X.: Electrospinning of polymeric nanofibers for drug delivery applications. J. Control. Release 185, 12–21 (2014) Sill, T.J., von Recum, H.A.: Electrospinning: applications in drug delivery and tissue engineering. Biomaterials 29(13), 1989–2006 (2008) Rogina, A.: Electrospinning process: versatile preparation method for biodegradable and natural polymers and biocomposite systems applied in tissue engineering and drug delivery. Appl. Surf. Sci. 296, 221–230 (2014) Hamori, M., Yoshimatsu, S., Hukuchi, Y., Shimizu, Y., Fukushima, K., Sugioka, N., Nishimura, A., Shibata, N.: Preparation and pharmaceutical evaluation of nano-fiber matrix supported drug delivery system using the solvent-based electrospinning method. Int. J. Pharm. 464(1–2), 243–251 (2014) Yu, D.G., Chian, W., Wang, X., Li, X.Y., Li, Y., Liao, Y.Z.: Linear drug release membrane prepared by a modified coaxial electrospinning process. J. Membr. Sci. 428, 150–156 (2013) Xu, L., He, J.H., Wang, L.: Drug-loaded nano materials by electrospinning. Curr. Opin. Biotechnol. 22S, S15–S152 (2011) Savva, I., Constantinou, D., Evaggelou, L., Marinica, O.M., Taculescu, A., Vekas, L.: PEO/PLLA and PVP/PLLA-based magnetoresponsive nanocomposite membranes: fabrication via electrospinning, characterization and evaluation in drug delivery. Procedia Eng. 44, 1052–1053 (2012) Toncheva, A., Paneva, D., Manolova, N., Rashkov, I., Mita, L., Crispi, S., Damiano, G.M.: Dual vs. single spinneret electrospinning for the preparation of dual drug containing non-woven fibrous materials. Colloids Surf. A 439, 176–183 (2013)