Electrochemical machining of metals: Fundamentals of electrochemical shaping

Russian Journal of Electrochemistry - Tập 40 - Trang 1230-1265 - 2004
A. D. Davydov1, V. M. Volgin2, V. V. Lyubimov2
1Frumkin Institute of Electrochemistry, Russian Academy of Sciences, Moscow, Russia
2Tula State University, Tula, Russia

Tóm tắt

Basic problems of metal electrochemical shaping theory are considered. Exact and approxi1mate (quasi-steady-state, locally one-dimensional) methods for solving direct and inverse problems are analyzed. Experimental methods for improving the electrochemical shaping accuracy are considered.

Tài liệu tham khảo

A.E. Barr ParticleDe D.A. Oliver (Eds) (1968) Electrochemical Machining Macdonald London I.I. Moroz G.A. Alekseev O.A. Vodyanitskii Yu. S. Volkov R.B. Isakova B.V. Kuznetsov M.A. Monina (1969) Elektrokhimicheskaya obrabotka metallov Mashinostroenie Moscow V.A. Golovachev B.I. Petrov V.G. Filimoshin V.A. Shmanev (1969) Elektrokhimicheskaya razmernaya obrabotka detalei slozhnoi formy Mashinostroenie Moscow J.F. Wilson (1971) Practice and Theory of Electrochemical Machining Wiley New York J.A. McGeough (1974) Principles of Electrochemical Machining Chapman & Hall London F.V. Sedykin (1976) Razmernaya elektrokhimicheskaya obrabotka detalei mashin Mashinostroenie Moscow Yu. N. Petrov G.N. Korchagin G.N. Zaidman B.P. Saushkin (1977) Osnovy povysheniya tochnosti elektrokhimicheskogo formoobrazovaniya Shtiintsa Chisinau Yu.S. Volkov A.L. Livshits (1978) Vvedenie v teoriyu razmernogo formoobrazovaniya elektrofizikokhimicheskimi metodami Vishcha Shkola Kiev V.P. Smolentsev (1978) Tekhnologiya elektrokhimicheskoi obrabotki vnutrennikh poverkhnostei Mashinostroenie Moscow J.P. Hoare M.A. LaBoda (1978) NoChapterTitle E. Yeager A.J. Salkind (Eds) Techniques of Electrochemistry Wiley New York 48 J.P. Hoare M.A. LaBoda (1981) NoChapterTitle J.O’M. Bockris B.E. Conway E. Yeager R.E. White (Eds) Comprehensive Treatise of Electrochemistry Plenum New York 399 M.V. Shcherbak M.A. Tolstaya A.P. Anisimov V.Kh. Postanogov (1981) Osnovy teorii i praktiki elektrokhimicheskoi obrabotki metallov i splavov Mashinostroenie Moscow A.I. Dikusar G.R. Engel’gardt V.I. Petrenko Yu.N. Petrov (1983) Elektrodnye protsessy i protsessy perenosa pri elektrokhimicheskoi razmernoi obrabotke metallov Shtiintsa Chisinau E.M. Rumyantsev A.D. Davydov (1984) Tekhnologiya elektrokhimicheskoi obrabotki metallov Vysshaya Shkola Moscow V.A. Shmanev V.G. Filimoshin A.Kh. Karimov B.I. Petrov N.D. Pronichev (1986) Tekhnologiya elektrokhimicheskoi obrabotki detalei v aviadvigatelestroenii Mashinostroenie Moscow A.H Meleka D.A. Glew (1977) Int. Metals Revs. 22 229 A.D. Davydov (1989) Itogi Nauki Tekh., Ser: Elektrokhim. 29 38 A.D. Davydov E. Kozak (1990) Vysokoskorostnoe elektrokhimicheskoe formoobrazovanie Nauka Moscow G.N. Zaidman Yu.N. Petrov (1990) Formoobrazovanie pri elektrokhimicheskoi razmernoi obrabotke metallov Shtiintsa Chisinau A.Kh. Karimov V.V. Klokov E.I. Filatov (1990) Metody rascheta elektrokhimicheskogo formoobrazovaniya Kazan. Gos. Univ. Kazan A.L. Krylov (1968) Dokl. Akad. Nauk SSSR 178 321 R.H. Nilsen Y.G. Tsuei (1974) J. Engg. Math. 8 329 Nilsen, R.H. and Tsuei, Y.G., ASME J. Appl. Mech. March., 1976, p. 54. P. Forsyth H. Rasmussen (1979) Int. J. Eng. Sci. 17 807 A.A. Lacey (1985) IMA J. Appl. Math. 34 259 R. Hunt (1990) Int. J. Num. Methods Eng. 29 1177 Y. Zhou J.J. Derby (1995) Chem. Eng. Sci. 50 2679 Das, S. and Mitra, A.K., Int. J. Num. Methods Eng., vol. 35, p. 1045. V.K. Jain P.C. Pandey (1980) Prec. Eng. 2 195 V.K. Jain P.C. Pandey (1981) Trans. ASME. J. Eng. Ind. 103 183 V.K. Jain P.G. Yogindra S. Murugan (1987) Int. J. Math. Tool Manufact. 27 113 V.K. Jain K.P. Rajurkar (1991) Precision Eng. 13 111 M.S. Reddy V.K. Jain G.K. Lal (1988) Trans. ASME. J. Eng. Ind. 110 111 D. Zhu C.Y. Yu (1988) Trans. ASME J. Eng. Ind. 110 397 S. Bhattacharyya A. Ghosh A.K. Mallik (1997) J. Mater. Process. Technol. 66 146 Kozak, J., Dabrowski, L., and Rozenek, M., Proc. Int. Symp. for Electromachining (ISEM IX), Nagoya, 1989, p. 139. P. Domanowski J. Kozak (2000) J. Mater. Process. Technol. 107 300 P. Domanowski J. Kozak (2001) J. Mater. Process. Technol. 109 347 Yu. A. Kravtsov Yu. I. Orlov (1980) Geometricheskaya optika neodnorodnykh sred Nauka Moscow J.A. McGeough (1983) Free Bound. Problems: Theory Appl. 79 472 J.A. McGeough (1985) Free Bound. Problems: Theory Appl. 120 152 J.A. McGeough H. Rasmussen (1974) J. Inst. Math. Appl. 13 13 V.S. Krylov V.N. Malienko (1973) Elektrokhimiya 9 3 V.S. Krylov A.D. Davydov E. Kozak (1975) Elektrokhimiya 11 1155 V.S. Krylov (1976) Elektrokhimiya 12 843 V.S. Krylov A.D. Davydov G.R. Engel’gardt (1982) Elektrokhimiya 18 163 Volgin, V.M. and Lyubimov, V.V., Proc. Int. Symp. for Electromachining (ISEM XII), Aachen, 1998, p. 523. V.M. Volgin V.V. Lyubimov (2001) J. Mater. Process. Technol. 109 314 Zakharov, Yu.B. and Shcherbakov, L.M., Fiz. Khim. Obrab. Mater., 1968, no. 5, p. 59. J.M. Fitz-Gerald J.A. McGeough (1969) J. Inst. Math. Appl. 5 387 P. Forsyth H. Rasmussen (1979) J. Inst. Math. Appl. 24 411 C.M. Elliott (1980) J. Inst. Math. Appl. 25 121 Elliott, C.M., Free Bound. Problems: Theory Appl., 1983, no. 79, p. 505. A. Fasano (1992) Shape Optimization and Free Boundary Problems Kluwer Boston 113 A.G. Mackie (1986) J. Math. Anal. Appl. 117 548 J. Steinbach (1996) Techn. Rep. M9604 Tech. Univ. München München E. Wegert D. Oestreich (1997) Math. Meth. Appl. Sci. 20 841 R. Hunt (1986) J. Comput. Phys. 65 448 A.A. Lacey (1985) IMA J. Appl. Math. 34 259 A.A. Lacey M. Shillor (1987) IMA J. Appl. Math. 39 121 A.L. Krylov (1968) Dokl. Akad. Nauk SSSR 183 765 A.L. Krylov (1969) Dokl. Akad. Nauk SSSR 188 748 G.A. Prentice C.W. Tobias (1982) J. Electrochem. Soc. 129 72 J.B. Riggs R.H. Muller C.W. Tobias (1981) Electrochim. Acta 26 961 J. Deconinck (1992) Current Distributions and Electrode Shape Changes in Electrochemical Systems, Lecture Notes in Engineering Springer Berlin C.S. Chang L.W. Hourng C.T. Chung (1999) J. Appl. Electrochem. 29 321 C.S. Chang L.W. Hourng (2001) J. Appl. Electrochem. 31 145 M.J. Noot A.C. Telea J.K.M. Jansen R.M.M. Mattheij (1998) Comput. Visual. Sci. 1 105 Shirvani, H., Shirvani, A., and Mirzaee, I., Proc. 2nd Int. Conf. on Advances in Production Engineering, Warsaw, 2001, part II, p. 343. M. Purcar L. Bortels B. Bossche ParticleVan den J. Deconinck (2004) J. Mater. Process. Technol. 149 472 L. Bortels M. Purcar B. Bossche ParticleVan den J. Deconinck (2004) J. Mater. Process. Technol. 149 486 J.S. Newman (1973) Electrochemical Systems Prentice-Hall New York C. Clerc D. Landolt (1987) Electrochim. Acta 32 1435 Z.H. Qiu L.C. Wrobel H. Power (1997) J. Appl. Electrochem. 27 1333 L. Bortels J. Deconinck B. Bossche ParticleVan Den (1996) J. Electroanal. Chem. 404 15 V.M. Volgin A.D. Davydov (2001) Elektrokhimiya 37 1376 V.M. Volgin O.V. Volgina A.D. Davydov (2002) Elektrokhimiya 38 1177 V.M. Volgin O.V. Volgina A.D. Davydov (2003) Comput. Biol. Chem. 27 185 G.A. Prentice C.W. Tobias (1982) J. Electrochem. Soc. 129 78 C. Clerc D. Landolt (1984) Electrochim. Acta 29 787 J.O. Dukovič C.W. Tobias (1990) J. Electrochem. Soc. 137 3748 J.O. Dukovič (1992) NoChapterTitle H. Gerischer C.W. Tobias (Eds) Advances in Electrochemical Science and Engineering VCH Weinheim 117 Z.H. Qiu H. Power (2000) J. Appl. Electrochem. 30 575 D. Adalsteinsson J.A. Sethian (1995) J. Comput. Phys. 118 269 D. Adalsteinsson J.A. Sethian (1995) J. Comput. Phys. 120 128 D. Adalsteinsson J.A. Sethian (1995) J. Comput. Phys. 122 348 D. Adalsteinsson J.A. Sethian (1999) J. Comput. Phys. 148 2 T.J. Barth J.A. Sethian (1997) Report PAM-715 Center for Pure and Applied Mathematics, Univ. Cal. Berkeley J. Glimm S. Simanca D. Tan F. Tangerman G. Vanderwoude (1997) Report SUNYSB-97-06 Stony Brook New York State Univ. S. Osher J.A. Sethian (1988) J. Comput. Phys. 79 12 Occurrence Handle89h:80012 Occurrence Handle0659.65132 J.A. Sethian D. Adalsteinsson (1996) Report PAM-662 Center for Pure and Applied Mathematics, Univ. Cal. Berkeley V.M. Volgin A.D. Davydov (2004) J. Mater. Process. Technol. 149 466 Z.M. Brusilovskii (1981) Formoobrazovanie i optimizatsiya tekhnologicheskikh operatsii elektrokhimicheskoi razmernoi obrabotki Bashkir. Olast. Sovet NTO Ufa Z.M. Brusilovskii (1981) Formoobrazovanie i optimizatsiya tekhnologicheskikh operatsii elektrokhimicheskoi razmernoi obrabotki Bashkirskii oblastnoi sovet NTO Ufa E.I. Filatov (2001) J. Mater. Process. Technol. 109 327 F. Fluerenbrok R.D. Zerkle J.F. Thorpe (1976) Trans. ASME, Ser. B: J. Eng. Ind. 98 431 J. Hopenfield R.R. Cole (1966) Trans. ASME 88B 1 J.F. Thorpe R.D. Zerkle (1969) Int. J. Mach. Tool Des. Res. 9 131 J. Kozak (1967) Arch. Bud. Masz. 15 240 J. Kozak (1976) Surface Shaping by Electrochemical Machining WUT Warszawa Kozak, J. and Lubkowski, K., Proc. 20th MTDR Int. Conf., Birmingham, 1979, p. 625. Kozak, J., Lubkowski, K., and Peronczyk, J., Proc. 22nd MTDR Int. Conf., Manchester, 1981, p. 353. Kozak, J., Budzynski, A., Engelgardt, G.R., and Davydov, A.D., Proc. Int. Symp. for Electromachining (ISEM IX), Nagoya, 1989, p. 135. J. Kozak (1998) J. Mater. Process. Technol. 76 170 J. Kozak M. Chuchro A. Ruszaj K. Karbowskic (2000) J. Mater. Process. Technol. 107 283 J. Kozak L Dabrowski K. Lubkowski M. Rozenek R. Slawinski (2000) J. Mater. Process. Technol. 107 293 J. Kozak (2001) J. Mater. Process. Technol. 109 354 L.I. Sedov (1973) Mekhanika sploshnoi sredy Nauka Moscow R.I. Nigmatulin (1987) Dinamika mnogofaznykh sred Nauka Moscow H. Vogt (1981) Electrochim. Acta 26 1311 H. Vogt (1984) Electrochim. Acta 29 167 H. Vogt (1985) Electrochim. Acta 30 265 B.M. Grafov (1998) Electroanal. Chem. Interfacial Electrochem. 450 3 Yu. I. Kharkats F.Kh. Bark R. Vedin (1998) Elektrokhimiya 34 216 J. Kozak K. Lubkowski K.P. Rajurkar (1997) Trans. NAMRI/SME 25 159 Volgin, V.M. and Lyubimov, V.V., Proc. 2nd Int. Conf. on Advances in Production Engineering, Warsaw, 2001, part II, p. 299. M.A. LaBoda M.L. McMillan (1967) Electrochem. Technol. 5 340 D.-T. Chin A.J. Wallace (1971) J. Electrochem. Soc. 118 831 Bergsma, F., Werkzeugmasch. Int., 1971, no. 5, p. 31. K.-W. Mao (1971) J. Electrochem. Soc. 118 1870 K. Chikamori S. Ito (1970) Denki Kagaku 38 492 M.A. LaBoda J.P. Hoare S.E. Beacom (1971) Collect. Czech. Chem. Commun. 36 680 Mirzoev, R.A. and Davydov, A.D., Elektrofiz. Elek-trokhim. Metody Obrab., 1972, no. 9, p. 17. D. Landolt (1972) J. Electrochem. Soc. 119 708 A.D. Davydov (1975) Elektrokhimiya 11 809 A.D. Davydov A.D. Romashkan B.N. Kabanov V.D. Kashcheev (1976) Elektrokhimiya 12 468 A.D. Davydov (1979) Elektrokhimiya 15 266 Davydov, A.D., Kashcheev, V.D., Kabanov, B.N., and Khryapina, E.A., Trudy Vses. Konf. po razmernoi elektrokhimicheskoi obrabotke detalei mashin (Proc. All-Union Conf. on Electrochemical Machining of Machinery Parts), Tula, 1975, part 1, p. 8. E. Kozak A.D. Davydov (1983) Elektrokhimiya 19 867 N.A. Amirkhanova L.G. Rafikova O.M. Tatarinova (1982) Izv. Vyssh. Uchebn. Zaved., Khim. Khim. Tekhnol. 25 1209 D.-T. Chin (1971) J. Electrochem. Soc. 118 818 Rybalko, A.V., Galanin, S.I., and Atanasyants, A.G., Elektron. Obrab. Mater., 1993, no. 3, p. 3. C.D. Zhou E.J. Taylor J.J. Sun L. Gebhart E.C. Stortz R.P. Renz (1997) Trans. NAMRI/SME 25 147 T.R. Idrisov A.N. Zaitsev V.P. Zhitnikov (2002) Trudy mezhd. konf. po sovremennoi elektrotekhnologii v mashinostroenii Tul. Gos. Univ. Tula 116 Uhlmann, E., Doll, U., Forster, R., and Schikofsky, R., Proc. Int. Symp. for Electromachining (ISEM XIII), Bilbao, 2001, p. 261. Morozov, B.I., Elektron. Obrab. Mater., 1974, no. 6, p. 26. Senecky, L, Zubak, J., and Trebichevsky, C., Proc. Int. Symp. for Electromachining (ISEM V), Wolfsberg, 1977, p. 79. S. Ito K. Chikamori F. Sakurai (1966) J. Mech. Lab. Jpn. 12 37 Karimov, A.Kh. and Abrosimov, A.A., Stanki Instr., 1976, no. 1, p. 30. Akhmetgaleev, A.Kh., Karimov, A.Kh., Kaspin, E.L., and Abkaryan, A.A., Tr. Kom. Probl. Elektrofiz. Elektrokhim. Obrab. Mater., Kazan, 1991, p. 64. Zakonov, A.P. and Korchagin, G.M., Elektron. Obrab. Mater., 1973, no. 6, p. 30. Generalov, A.I., Dmitriev, L.B., Orlov, A.B., and Panin, V.V., Elektrofiz. Elektrokhim. Metody Obrab. Mater., 1983, no. 6, p. 1. Shulepov, A.P., Kartsov, A.V., Shmanev, V.A., and Fili-moshin, V.G., Elektron. Obrab. Mater., 1987, no. 5, p. 78. M.A. Belyaev N.D. Pronichev (1981) Elektrokhimicheskaya obrabotka v proizvodstve detalei aviadvigatelei Kuibyshev. Aviats. Inst. Kuibyshev 8 B.I. Petrov V.G. Filimoshin K.D. Borodin (1974) Elektrokhimicheskaya obrabotka detalei aviadvigatelei Kuibyshev. Aviats. Inst. Kuibyshev 43 P. Rai-Coudhury (Eds) (1997) Handbook of Microlithography, Micromachining, and Micrifabrication SPIE Optical Eng. Press Bellingham (WA) M. Datta D. Landolt (2000) Electrochim. Acta 45 2535 A.I. Dikusar O.O. Redkozubova S.P. Yushchenko L.B. Kriksunov D. Kharris (2003) Elektrokhimiya 39 1201 A.C. West C. Madore M. Matlosz D. Landolt (1992) J. Electrochem. Soc. 138 499 Suda, M., Watanabe, N., Furuta, K., Sakuhara, T., and Ataka, T., Proc. 2nd Int. Workshop on Microfactories (IWMF 2000), Fribourg (Switzerland), 2000, p. 163. B. Bhattacharyya S. Mitra A.K. Boro (2002) Rob. Computer Integ. Manuf. 18 283 K. Chikamori (1998) Int. J. Jpn Soc. Prec. Eng. 32 37 V.S. Smirnov A.N. Zaitsev I.L. Agofonov S.V. Bezrukov A.L. Belogorsky V.P. Zhitnikov (2001) Proc. Int. Symp. for Electromachining (ISEM XIII) 1 231 M. Kock V. Kirchner R. Schuster (2003) Electrochim. Acta 48 3213 J. Kozak K. Rajurkar Y. Makkar (2004) J. Mater. Process. Technol. 149 426 T. Masuzawa H.K. Tansoff (1997) Ann. CIRP 16 621 R. Schuster V. Kirchner P. Allongue G. Ertl (2000) Science 289 98 J.J. San H.G. Huang Z.Q. Tian L. Xie J. Luo X.Y. Ye Z.Y. Zhou S.H. Xia Z.W. Tian (2001) Electrochim. Acta 47 95