PolyJet 3D Printing of Composite Materials: Experimental and Modelling Approach

JOM - 2020
Yun Lu Tee1, Chenxi Peng1, Philip Pille2, Martin Leary3, Phuong Tran1
1School of Civil and Infrastructure Engineering, RMIT University, Melbourne, Australia
2Advanced Manufacturing Precinct, RMIT University, Melbourne, Australia
3School of Mechanical and Automotive Engineering, RMIT University, Melbourne, Australia

Tóm tắt

Multi-material 3D printing has created a wide range of applications because of its high-resolution and multi-functional capabilities. It is important to understand the interaction of the materials both macroscopically and microscopically. This article investigates the mechanical responses of rigid-rubbery polymeric material fabricated using the PolyJet technique as an individual constituent and as an integrated composite unit cell. A series of experiments were conducted to obtain the mechanical responses for individual VeroMagentaV (rigid) and Agilus30 (flexible) polymers with different shore-hardness levels. Tensile results show that the interface of the dual material is strong enough to withstand the stretching during the tensile experiment. The interfacial hardness and local elastic modulus in dual-material parts investigated using nano-indentation and visual inspections showed distinct transition properties. The introduction of different types of rigid reinforcement particles of the 3D-printed composite has been demonstrated and quantified. A numerical model is developed, and the results show good agreement with the compression experiments.

Từ khóa


Tài liệu tham khảo

K.C. Nguyen, P. Tran, and H.X. Nguyen, Autom. Constr. 99, 79 (2019).

P. Tran, T.D. Ngo, A. Ghazlan, and D. Hui, Compos. Part B 108, 210 (2017).

A. Bandyopadhyay and B. Heer, Mater. Sci. Eng. R 129, 1 (2018).

H. Yang, J.C. Lim, Y. Liu, X. Qi, Y.L. Yap, V. Dikshit, W.Y. Yeong, and J. Wei, Virtual Phys. Prototyp. 12, 95 (2017).

Stratasys, SUP706/SUP706B Support Material. http://www.stratasys.com (2019).

J. Mueller, S. E. Kim, K. Shea and C. Daraio, in Proceedings of the ASME 2015 International Design Engineering Technical Conferences and Computers and Information in Engineering Conference, V01AT02A040-V001AT002A040 (2015)

J. Mueller, D. Courty, M. Spielhofer, R. Spolenak, and K. Shea, 3D Print Addit. Manuf. 4, 193 (2017).

A. Cazon, P. Morer, and L. Matey, Proc. Inst. Mech. Eng. Part B 228, 1664 (2014).

J.W. Stansbury and M.J. Idacavage, Dent. Mater. 32, 54 (2016).

M. Sugavaneswaran and G. Arumaikkannu, Mater. Des. 54, 779 (2014).

L. Bass, N.A. Meisel, and C.B. Williams, Rapid Prototyp. J. 22, 826 (2016).

G. Loh and E. Pei, Proceedings of the 15th Rapid Design, Prototyping and Manufacturing Conference, Northumbria University, (2017)

G.H. Loh, E. Pei, D. Harrison, and M.D. Monzon, Addit. Manuf. 23, 34 (2018).

J.P. Moore and C.B. Williams, Rapid Prototyp. J. 21, 675 (2015).

T.S. Lumpe, J. Mueller, and K. Shea, Mater. Des. 162, 1 (2019).

Z. Quan, A. Wu, M. Keefe, X. Qin, J. Yu, J. Suhr, J.-H. Byun, B.-S. Kim, and T.-W. Chou, Mater. Today 18, 503 (2015).

J.-Y. Lee, J. An, and C.K. Chua, Appl. Mater. Today 7, 120 (2017).

L.S. Dimas, G.H. Bratzel, I. Eylon, and M.J. Buehler, Adv. Funct. Mater. 23, 4629 (2013).

A.S. Dalaq, D.W. Abueidda, and R.K.A. Al-Rub, Compos. A 84, 266 (2016).

X. Chen, I. Ashcroft, C. Tuck, Y. He, R.J. Hague, and R.D. Wildman, J. Mater. Res. 32, 1407 (2017).

S.Y. Hong, Y.C. Kim, M. Wang, H.-I. Kim, D.-Y. Byun, J.-D. Nam, T.-W. Chou, P.M. Ajayan, L. Ci, and J. Suhr, Polymer 145, 88 (2018).

F. Libonati, G.X. Gu, Z. Qin, L. Vergani, and M.J. Buehler, Adv. Eng. Mater. 18, 1354 (2016).

I. Vu, L. Bass, N. Meisel, B. Orler, C.B. Williams and D.A. Dillard, Proceedings of the Solid Freeform Fabrication Symposium Proceedings, pp. 959–982 (2014)

K. Wang, C. Wu, Z. Qian, C. Zhang, B. Wang, and M.A. Vannan, Addit. Manuf. 12, 31 (2016).

T. Li, Y. Chen, X. Hu, Y. Li, and L. Wang, Mater. Des. 142, 247 (2018).

J. Bennett, Addit. Manuf. 18, 203 (2017).

J. Mueller, K. Shea, and C. Daraio, Mater. Des. 86, 902 (2015).

Stratasys, PolyJet Materials Data Sheet. http://www.stratasys.com (2014).

M.C. Boyce and E.M. Arruda, Rubber Chem. Technol. 73, 504 (2000).

G. Marckmann and E. Verron, Rubber Chem. Technol. 79, 835 (2006).

F. Fischer, POP Plast. Packag. 60, 2050 (2015).

A.T. Gaynor, N.A. Meisel, C.B. Williams, and J.K. Guest, J. Manuf. Sci. Eng. 136, 061015-1 (2014).

A. Standard, Annu. Book ASTM Stand. 8, 1 (2009).

W. Wang and K. Lu, J. Mater. Res. 17, 2314 (2002).

M. R. VanLandingham, J. S. Villarrubia, W. F. Guthrie and G. F. Meyers, Proceedings of the Macromolecular Symposia, pp. 15–44 (2001)

F. Wang, L. Wang, Q. Yang, and J. Li, US Patent No. US20180312707A1 (2018).

E.M. Arruda and M.C. Boyce, J. Mech. Phys. Solids 41, 389 (1993).

Thông tin
Thông tin xuất bản

JOM

Thông tin tác giả