Fire Performance of External Thermal Insulation Composite System (ETICS) Facades with Expanded Polystyrene (EPS) Insulation and Thin Rendering

External Thermal Insulation Composite System (ETICS) facades with expanded polystyrene (EPS) insulation and thin rendering are applied frequently in buildings. Considering high combustibility of EPS, with these facades concerns also arise regarding spread of a possible fire between neighbouring compartments of high-rise buildings. Fire tests of two large-scale facades were performed to study two parameters presumably influencing significantly the fires of such facades in real-life settings, i.e. incident heat flux upon the facade’s surface (IHFFS) and damage of the facade’s render (the latter being a consequence of poor or unfinished construction work, ageing or fire-induced thermal strain). The first facade was rendered fully and was exposed to moderately-fast increasing IHFFS. In the second (partially unrendered) facade case the IHFFS progressed faster. The facade flame body (temperatures and shape) was monitored by thermocouples, photo and video cameras. For detection of melting of EPS and internal burning, thermocameras were used within the facades areas outside the visible plume. In the plume zone, however, a group of thermocouples was embedded inside EPS and the shapes (plateaus and slopes) of the collected time-temperature graphs were observed for these purposes. The IHFFS imposed on the facades during fire testing were estimated by numerical calculations. In both cases the first pronounced render crack was evolved at the estimated average between-windows IHFFS of around 30 kW/m $$^2$$ and was followed by internal burning of EPS. While the latter did not seem to spread across the facade for the fully-rendered facade, a fast fire spread was detected for the second specimen.